期刊名称：International Journal of Industrial Engineering Computations
印刷版ISSN：1923-2926
电子版ISSN：1923-2934
出版年度：2018
卷号：9
期号：4
页码：509-522
DOI：10.5267/j.ijiec.2017.11.002
语种：English
出版社：Growing Science Publishing Company
摘要：The present study reports on the application of accelerated cooling environment (ACE) in hard turning of AISI D2 steel (55 ± 1HRC) using mixed ceramic insert (Al2O3 + TiCN) which is rarely being investigated and to address the major problems of brittle fracture of tool tip that arises through cutting forces and friction at tool-work and chip-tool interface. In spraying process, some portion of spraying coolant vaporize due to heat when it reaches to cutting zone where as remaining portion of coolant easily penetrate in cutting zone through capillary action and reduces friction as well as heat in cutting zone. Abrasion and chipping are noticed to be dominant wear mechanism. Cutting speed and depth of cut are significant for flank wear as well as cutting temperature whereas feed is significant for average surface roughness. Serrated chips have been identified at higher cutting speed and higher feeds. Optimal parametric combination is found to be d1-f1-v2 (0.1mm-0.04 m/min-108 m/min) and tool life and machining cost per part are 70 minutes and Rs 76.76 respectively. Investigation shows the worthy of application of ACE in hard turning in industrial sectors ecologically and economically. Empirical models reveal statistically significance due to higher coefficient of correlations.
