期刊名称：Eastern-European Journal of Enterprise Technologies
印刷版ISSN：1729-3774
电子版ISSN：1729-4061
出版年度：2020
卷号：1
期号：1
页码：6-14
DOI：10.15587/1729-4061.2020.193510
语种：English
出版社：PC Technology Center
摘要：A method has been proposed for machining the outer and inner conical surfaces of the wrist pin and insert, which represent a sliding friction pair on the mortar mixer frame. The machining implies the application on the conical surface of parts, preliminary prepared through turning, of a wear-resistant material in the form of a hard alloyed nickel-based powder. It is applied with a special burner with a hopper-dispenser filled with powder. The result of mixing a combustible gas (acetylene and oxygen) in the burner with the powder from the hopper is melting.In the course of implementing a given technological process, by using mathematical modeling methods, we have determined the optimal mode parameters (PG10N-01 powder consumption is 33.5?g/min.; oxygen flow rate is 7.0?l/min; acetylene pressure is 0.043?MPa) for the gas-flame surfacing, which ensured maximum effect, that is, the greatest strength of adhesion (45?MPa) for the surfaced coating. The surfaced coating quality was checked by using a pin method for determining the adhesion strength between the new coating and the base on a tensile testing machine.A series of experimental studies into the enhancement of abrasive resistance of a sliding frame, namely a comparison of the surfaced coating with other well-known wear-resistant materials such as steel ShKh15, KhVG, were carried out at a specially designed experimental bench. Its structure is based on a vertically drilling desktop machine adjusted to the conditions of a working process that occurs inside the body of a mortar mixer. These include an abrasive medium, and the radial and axial efforts. To determine the axial load on a frame, we have proposed a structure of the hydraulic device, which includes a pressure gauge, a piston, a sleeve, and a ball. The axial load has been found for the most unfavorable conditions of mixer operation. Its value was implemented at an experimental wear bench. In addition, we have performed a series of experimental studies to determine an optimum angle of the cone at the apex of the wrist pin and insert in a conical slide frame for the minimal wear.Using the proposed technique of a gas-flame surfacing could significantly improve the abrasive and corrosion resistance of a slide frame, thereby prolonging the lifespan of a mortar mixer in general, as well as the overhaul cycle for equipment designed to prepare soluble mixtures used for construction.
关键词：gas-flame surfacing;abrasive wear;slide frame;hard alloyed powder;technological process
