Total quality management implementation: the "Core" strategy.
Ryan, Chuck ; Moss, Steven E.
ABSTRACT
This research presents an empirical investigation of total quality
management (TQM) implementation in small- to medium-sized manufacturing
firms. The study introduces a new TQM implementation strategy: the
"Core" approach and tests the efficacy of a five-element
quality management model. Factor analysis, cluster analysis, and ANOVA are used to test relationships among implementation, resulting
practices, and performance. Results suggest TQM implementation
transcends industry type and is most successful when viewed as a
holistic process rather than either selective or contingent.
INTRODUCTION
Most American and European businesses have deployed some type of
quality initiative in their operations (Silvestro, 2001). Yet, many
firms have seen little to no benefit from their quality management
efforts. Research has attributed many of these disappointments to
improper quality management program implementation (Belohav, 1993; Cole,
Bacdayan, & White, 1993; Smith, Tranfield, Foster, & Whittle,
1994; Hackman & Wageman, 1995; Douglas & Judge, 2001; Yusof
& Aspinwall, 2002). Indeed, recent work suggests that the high
failure rate of quality management initiatives results from a mismatch between these processes and critical problems in their respective
environments; in short, that quality management should be seen and
properly executed as a contingent process (Melcher, Khouja, & Booth,
2002; Das, Handfield, Clalantone, & Ghosh, 2000; Claycomb, Droge,
& Germain, 2002; Wang, 2004).
While there is a growing body of literature studying the linkage
between quality management practice and performance, most research is
not empirically-based and centers on large manufacturing companies
(Rahman, 2001). Furthermore, Ingle (2000) noted that little discussion
has focused on total quality management (TQM) implementation
methodologies and that further work in the area is called for. It is
these gaps that this research will address by investigating the
relationships among implementation practices and performance in
small-to-medium manufacturing businesses. This research will show that,
for these firms, quality management implementation transcends industry
type and is most successful when viewed as a holistic process, as
opposed to either a step-wise or contingent process.
The next section of the paper features a review of the literature
relevant to the current study. We follow with the operational definition
of TQM upon which our research is based. Research methodology is then
presented, followed by an analysis of the demographics of firms included
in the study. Empirical results are then shown. A final discussion of
results and implications is presented in the conclusion section.
EXECUTION, CONTINGENCY THEORY, AND IMPLEMENTATION
Powell (1995) hypothesized that TQM firms outperform those without
quality management programs in a survey of CEOs and quality executives
in the Northeastern U.S. Powell utilized financial performance as a
dependent variable and evaluated it on the basis of profits, sales
growth, and overall financial performance, reported subjectively by the
senior manager responding to the survey. He found that certain
behavioral aspects of TQM result in improved performance, and concluded
that firms with a formal quality management program outperform those
without a TQM program.
Ahire (1996) studied the impact of TQM programs centering on the
following question: Is TQM a long campaign, one taking several years
before desired results are seen? He surveyed a total of 499 U.S. and
Canadian plant managers and found that successful firms see measurable
benefits of the quality management efforts in 2-3 years. In addition, he
found that higher levels of top management commitment, customer focus,
supplier relations, design quality, training, use of quality management
tools, and employee involvement were associated with better operational
results. Ahire (1996) suggested that execution level would continue to
be associated with performance in the future.
Ellington, Jones, and Deane (1996) studied 500 manufacturing firms
and identified eight components of quality management adoption. The
dimensions they identified were: 1) customer focus, 2) breadth of
quality definition, 3) managerial role, 5) employee involvement, 5)
process capability, 6) vendor and manufacturing conformance, 7) priority
and structure for continuous improvement, and 8) use of quantitative
measurement systems. Ellington, et al. used cluster analysis to group
firms based on level of execution in these key eight areas. ANOVA tests,
similar to the methodology used in this research, showed significant
relationships between cluster membership and firm performance. Higher
levels of quality management implementation intensity were found to be
associated with higher firm performance.
Douglas and Judge (2001) surveyed 229 senior hospital
administrators and noted that adoption level was positively related to
performance. A total of seven quality management components were used in
the study: 1) top management involvement, 2) breadth of quality
philosophy, 3) quality-oriented training, 4) customer focus, 5) process
improvement, 6) management by fact, and 7) use of TQM methods. An
aggregate average of the seven was computed for each firm and this
average was used as the TQM practices variable in a subsequent
regression analysis.
The essence of contingency theory is that an organization's
processes must fit the environment, and that not all environments are
the same. A classic work in the field is that of Burns and Stalker
(1961). They proposed two basic organizational structures in their work
with U.K. manufacturing firms. The first, a mechanistic structure,
features centralized and formal decision making, with strict rules and
top-down communication. Decisions are made at the top and employees have
a very narrow set of responsibilities. The second, the organic
structure, features flatter, informal communication lines and flexible
roles. Decision making is decentralized and responsibility and authority
are pushed as low as possible.
Lawrence and Lorsch (1967) studied firms in plastics, food
processing, and can manufacturing. Firms in these industries were
selected owing to differing levels of environmental uncertainty in each.
They found that no one set of practices fit all three industries; that
complex and unstable environments better fit an organic structure, while
a mechanistic structure should be deployed in a stable environment. Note
that the mechanistic environment maps to a quality management
implementation that relies heavily on tool deployment, whereas the
organic structure links to a more team-based implementation.
Terziovski and Samson (1999) surveyed 1,341 manufacturing firms in
New Zealand and Australia. Participating firms were mixed in size and
industry classification. The authors suggested that quality management
is best implemented when applied as a strategic initiative, linked to
activities on the "shop floor" (p. 228). They tested this
relationship by factor analyzing 40 quality management variables (a
procedure incorporated in this research), followed by analysis of
variance routines. Terziovski and Samson found that quality management
practice and organizational performance were significantly related, and
that industry sector and firm size have an affect on quality management
program effectiveness. As a result, they advocated that no one set of
quality management practices will be effective across different
industries, noting that manufacturing firms in wood processing industry
had lower levels of implementation intensity that than firms in the
metals industry.
Yusof and Aspinwall (2000) observed that few small- to medium-sized
company quality management frameworks have been presented in the
literature. Their review showed that existing work promotes some type of
step-wise implementation. In addition, they reported that small-business
managers might be confused as to where to begin, given the proliferation of implementation strategies in the quality management literature taken
as a whole.
Ingle (2000) proposed four quality implementation approaches in her
work with automotive component manufacturers in Ireland. The strategic
approach is based on the idea that departments within organizations can
provide competitive advantage when these functions are linked to both
business strategy and long-term success. This type of implementation
requires greater planning and commitment to be successful. Plans must be
shared at all levels of the organization and changes allowed at the
functional level that would best support the aims of the organization in
total.
The philosophical approach emphasizes more human resource
involvement and flatter organizational structure. The focus is on giving
employees not only responsibility but also the authority to achieve
common goals within an overall quality management culture.
Firms that take a continuous improvement approach are characterized as learning organizations that experiment and use continuous improvement
tools. The idea is that the tools are deployed to analyze what happened
in the past and how the business can shape future initiatives and
processes. This deployment means that the driver of continuous
improvement is organizational learning, not simply the tools themselves.
A selective adoption approach is identified by firms initially
picking and choosing initiatives with a view towards eventually moving
to full adoption, as long as the selected initiatives work. Ingle notes
that the selective adoption approach has not been examined in the
literature heretofore, a gap we seek to close in the current research.
WHAT IS TOTAL QUALITY MANAGEMENT (TQM)
While scholars continue to write their own and varied definitions
of total quality management (Ingle, 2000), we believe that TQM is best
operationalized by Hackman and Wageman (1995). They championed that
quality management is an all or nothing process consisting of five core
features: 1) Customer focus, 2) supplier relations, 3) cross-functional
teams, 4) scientific thinking and statistics, and 5) process management
heuristics. The process is binomial (0,1) since one either deploys all
five or one doesn't practice TQM. Therefore, those firms that say
they are customer focused, yet ignore statistical tools such as SPC, are
not practicing TQM. Under this definition, firms using step-wise
adoption methods would not be practicing TQM until their implementation
efforts were complete. We believe that Hackman and Wageman's
definition is appropriate as the five core features map to the teaching
of the guru's, ISO requirements, the Baldrige Criteria, and work of
recent scholars, tying all of them together in one concise package. The
efficacy of Hackman and Wageman's definition has not been
previously tested; another gap the present research seeks to close.
METHODOLOGY
This research attempts to answer three questions: 1) Is
implementation, in practice, related to performance in small- to
medium-sized firms, 2) Does Hackman and Wageman's definition hold
up under empirical testing, and 3) Does industry sector have an impact
on the outcome of quality management initiatives. The answers to these
three questions will serve as a basis to discuss if TQM is best deployed
as a contingent process.
Data used to answer the research questions were collected from a
random sample of 210 small- to medium-sized manufacturing firms (SMMs)
located in the Southeastern United States. We elected to investigate
these firms since they are key contributors to the economy, providing
most of the opportunity for employment (Gunasekaran, Forker, & Kobu,
2000). In fact, data from the latest available U.S. Census report show
that firms with = 999 employees hire fully 80% of all those working in
the manufacturing sector. In addition, SMMs account for 73.8% of total
manufacturing payroll (U.S. Bureau of the Census, 2001).
There are many notions as to what constitutes a small business
(Yusof & Aspinwall, 2000). For example, Gunasekaran, et al. (2000)
studied firms in the U.K. with 500 or less employees. Tseng, Tansuhaj,
and Rose (2004) sampled firms with as many as 1,500 workers, noting that
this approach was consistent with certain maximums of the US Small
Business Administration. For the purposes of this study, we take the
midpoint and define SMMs as those with less than 1,000 employees on
site, consistent with Moini (1991).
A total of eight quality management elements were evaluated in the
study. The internal consistency of the elements was checked using
reliability analysis, which shows how the items are related to each
other. The Cronbach's Alphas for those elements range from .74 to
.87, a result satisfactory for this type of analysis (Nunnally, 1978).
The quality management elements are presented in Table 1.
The elements and underlying survey variables center on fundamental
concepts identified in the previous empirical work. For example, both
Ellington et al. (1996) and Douglas & Judge (2001) included measures
of customer focus, breadth of quality definition, continuous
improvement, managerial role, and process capability/quantitative
measurement systems. In addition, the training variables used in this
research are linked to Ahire (1996), while the conformance measures are
those used by Ellington et al. (1996). Finally, the eight elements map
directly to quality management precepts embodied in both the Malcolm
Baldrige Award (National Institute of Standards and Technology, 2004)
and the five core features of TQM proposed by Hackman and Wageman
(1995).
DEMOGRAPHICS
A key goal of the research is to test for interaction between
industry type and the outcome of TQM programs. Thus, a heterogeneous
sample is needed. Table 2 presents a summary of industries represented
in the survey.
The respondent percentages by industry feature a broad
cross-section of manufacturing industries. In addition, the plastics,
metals, food products, and wood industries discussed in the contingency
literature are included in the sample. This broad mix of firms augurs well for generalizability of the results to the population of
small-medium sized manufacturers, and for our
ability to test whether TQM is a process contingent on industry
type, as suggested in the literature review.
RESEARCH APPROACH
The first step in the analysis was to factor analyze the survey
variables that formed the eight quality elements in an effort to
identify underlying quality management constructs. Firms were then
clustered into groups on the basis of those factors. The resulting
groups formed a hierarchy of quality management implementation or
execution. Hierarchy membership (independent variable) and performance
(dependent variable) were tested using ANOVA routines, and minimum
significant difference tests were conducted to determine differences in
group performance. Chi-Square analysis was then used to determine if the
mean group performance varied by industry. Finally, cluster profiling
was deployed to determine the practices of higher performing groups, and
if these practices could be mapped to Hackman and Wageman's
definition of TQM (1995).
UNDERLYING QUALITY MANAGEMENT CONSTRUCTS
To address research question 1, principal components analysis was
conducted separately on each of the eight quality management elements
using the latent root criterion (mineigen = 1) to determine significant
factors (Hair, Anderson, Tatham, & Black, 1995). These analyses
resulted in a total of 29 factors. Each item making up the respective
orthogonal factor had a loading of 0.38 or greater, which supports
construct validity (Terziovski & Samson, 1999). Table 3 summarizes
the factor analysis and describes each of the quality management
dimensions.
The table shows that each of the factors features a logical theme
and maps to one of the eight quality management elements. The total
variance accounted for by the factor solutions ranged from a low of
53.63% to a high of 76.28%, a result Hair et al. suggest is satisfactory
for this type of study (1995).
QUALITY MANAGEMENT EXECUTION
Factor scores were computed for each of the 29 factors, and these
scores were standardized to remove scaling differences. Using these
standardized factor scores, the 210 firms in the study were clustered
into groups. Consistent with Ellington, et al. (1996), a four-group
solution was found. Table 4 details the results of the analysis.
Group 4 scores are generally very high across all 29 quality
management execution factors. Group 3 scores are somewhat lower than
group 4, but higher than group 2. Finally, group 1 scores are generally
very low on all factors.
Thus, we describe group 4 firms as holistic quality management
implementers. Group 3 firms show a relatively high level of quality
management implementation, albeit at a lower level than the holistic
adopters. Group 2 firms appear to be unfocused in their quality
management efforts, seeming to pick and choose their initiatives.
Therefore, group 3 and group 2 members deploy a selective adoption
implementation approach. Finally, those in group 1 ignore the quality
management model altogether.
EXECUTION LEVEL VS. PERFORMANCE
The first research question centers on whether group membership
within the quality implementation hierarchy is statistically related to
firm performance. To answer this question, the following measures were
used to capture firm performance: 1) return on sales, 2) return on
assets, 3) return on investment, 4) overall profit, 5) delivery
dependability, 6) delivery speed, 7) customer service, 8) customer
service, 9) product quality, 10) technical support, 11) market share,
and 12) pricing. The 12 measures were factor-analyzed to reduce
dimensionality. Two underlying factors of firm performance were
identified: financial performance and operational performance. Financial
performance consists of traditional measures such as return on sales,
return on assets, return on investment, and overall profit. The
operational performance dimension is a combination of delivery
dependability, delivery speed, level of customer service, product
quality, and level of technical support. These two performance factors
were used as dependent variables in subsequent ANOVA tests.
The relationship between the dependent variable firm performance
(both operational and financial), and the independent variable, level of
quality execution (the four previously-discussed clusters), was tested
using two analysis of variance models (ANOVA). The ANOVAs show that both
financial performance (200 d.f., F = 6.11, Sig. = .0001) and operational
performance (200 d.f., F = 4.87, Sig. = .0005) are related to position
in the hierarchy, indicating significant differences in performance
across groups.
The analysis of variance tests only tell us that at least one of
the groups is statistically different than the others, but not the
direction of the relationship. In order to identify specific differences
among the groups, Scheffe's minimum difference tests were conducted
on each of the dependent variables. The results of the minimum
difference tests are shown in Table 5.
Holistic implementers (group 4) were consistently in the highest
performance group, followed by high implementers (group 3), marginal or
unfocused implementers (group 2), and nonadopters (group 1),
respectively. These results provide empirical support for the contention
that higher levels of quality management implementation are associated
with both higher financial and operational performance.
CLUSTER PROFILE
Figure 1 shows the relative emphasis that the holistic implementers
place on each of the underlying quality management factors, in practice.
Higher levels of deployment are shown as taller cylinders.
[FIGURE 1 OMITTED]
Notice that very heavy emphasis is placed on training and linking
customer requirements to the production process. In addition, relatively
high emphasis is given to facilitating customer feedback, working to
improve supplier quality, deploying process tools on the manufacturing
floor to improve conformance, involving support functions in the
problem-solving process, and using a team approach in continuous
improvement efforts. But, do these highly deployed initiatives map to
Hackman and Wageman (1995)?
Yes, they do. Notice that every highly deployed initiative fits
well into their model of TQM. These firms not only focus on customer
needs, but also their processes are designed so that those needs are
met. Suppliers are made part of the overall "team" and are
part of quality improvement initiatives. Cross-functional teams are
deployed throughout the organization and feature members from support
departments. Finally, everyone is trained in scientific thinking and
process management heuristics.
These results and those of the previous section provide strong
support for the contention that Hackman and Wageman's core features
of TQM are important and hold up under empirical testing. We agree with
Ingle (2000) that the definition of TQM should be clear to
practitioners, and that academicians create confusion (havoc?) with
various and sundry definitions of total quality management. Therefore,
we advocate the consistent use of the five core features to define TQM,
thereby ending any potential misunderstanding as to exactly what total
quality management consists of, in practice. The final question of this
study is whether these results are contingent on industry sector
membership, which is the subject of the next section.
INDUSTRY SECTOR EFFECTS
We tested for sector effects using Chi-Square analysis. This
goodness of fit test compares observed and expected sets of frequencies.
If there is no difference, the two frequencies should be approximately
equal (Lind, Marchal, & Mason, 2002). We tested for differences in
industry sectors by comparing the makeup of the four quality management
clusters (holistic through non-adopters, respectively). The p-value of
the test was .138 (51 d.f.), suggesting no difference in industry
classification by cluster, an outcome that diverges from Terziovski and
Samson (1999) and classic contingency theory. We interpret this
significant finding to mean that TQM implementation for SMMs is not a
contingent process. These manufacturers appear to be best served by a
holistic implementation of TQM.
In addition, notice that the use of cross-functional teams and
supplier relations maps to an organic structure, whereas statistics and
scientific thinking relate to a mechanistic structure. The two
structures are said to be distinct in the contingency theory literature.
That holistic firms deploy both structures concurrently is further
evidence that suggests TQM is not a contingent process.
CONCLUSION
The purpose of this study was to investigate relationships among
quality management implementation and performance. This research was
able to discern significant relationships between level of
implementation and firm performance. Irrespective of industry
classification, higher levels of TQM execution were shown to be
associated with higher levels of both financial and operational
performance. Simply put, it appears that implementation is not a
contingent process and the more holistic the execution or implementation
of total quality management, the more successful the firm, relative to
its peers.
The results suggest that while taking a Pareto (Price & Chen,
1993), step-wise (Huxtable, 1995; Ho and Fung, 1994), or selective
adoption approach (Ingle, 2000) is not fatal, SMMs that are able to
deploy quality management on a wholesale basis, or those that eventually
reach holistic levels, should be more successful than those taking a
more piece-meal quality implementation strategy. Therefore, we add one
more implementation strategy to that of Ingle's work (2000). We
term the holistic implementation methodology the "Core"
strategy.
The results of this study also provide empirical support for the
use of Hackman and Wageman's five essential features as the
consistent definition of TQM in practice, and the notion that total
quality management implementation strategies of small- to medium-sized
manufacturers should not be viewed as a contingent process based on
industry type.
While our conclusions are supported by empirical testing, one
should be cautioned that there is always a small chance of Type I error.
It is a fact that data were self-reported and suffers from the standard
limitations of such approaches. Second, our data are cross-sectional
and, as such, represent only one period of time. Temporal affects could
result in different conclusions. Finally, our sample is limited to SMMs
conducting business in the Southeastern United States, and outcomes
might not hold for either large manufacturing firms or those located in
other parts of the globe.
Further research into TQM implementation strategy is necessary. Are
there significant cross-cultural differences in implementation results?
What happens when a firm revises its TQM approach over time? Does the
"Core" implementation strategy hold for service firms? These
are interesting questions that beg investigation.
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Chuck Ryan, Georgia College and State University
Steven E. Moss, Georgia Southern University
Table 1: Quality Management Elements
Feature Measures Description
1. Customer focus 15 Assessing and meeting
customer needs.
2. Breadth of quality 7 Centers on design quality of
definition both the product and support
processes.
3. Analysis and results 12 Quality analysis and process
capability in line and staff
functions.
4. Quality of conformance, 7 Supplier capability and
Suppliers performance.
5. Quality of conformance, 9 Manufacturing process
Manufacturing management.
6. Continuous improvement 29 Employee involvement,
improvement priority, and
improvement structure.
7. Role of the first line 7 Managerial functions.
manager
8. Training: Managerial, 6 Leadership and technical
Supervisory & Employee training.
Table 2: Distribution of Survey Respondent by Industry
Industry Classification Frequency Percent
Textile Mill Products 34 16.1%
Paper and Allied Products 28 13.3
Fabricated Metal Products 23 11.0
Food Products 19 9.2
Machinery 19 9.2
Apparel and Finished Products 18 8.7
Lumber and Wood Products 15 7.3
Rubber and Plastic Products 13 6.4
Chemical and Allied Products 9 4.1
Clay, Concrete, Glass, and Stone 6 2.8
Primary Metals 2 .9
Miscellaneous Manufacturing 24 11.0
Totals 210 100%
Table 3: Underlying Quality Management Factors
Element Factor Name Description
1. Customer Focus F1-TRAD Customer interaction by
non-traditional groups.
F2-CUSTREQ Emphasis on meeting
customer requirements.
F3-CUSTFEED Customer feedback practices.
F4-TRADIT Customer interaction by
traditional groups.
2. Quality Def. Breadth F5-AFTRSALE After sale service emphasis.
F6-DELVPERF Delivery performance
emphasis.
3. Analysis & Results F7-QUANTSUP Use of quantitative
measurement in support
areas.
F8-QUANTPRD Use of quantitative
measurement in production
areas.
F9-CUSTLINK Customer requirement-
production process linkage.
4. Vendor Conf. F10-VENDQUAL Vendor emphasis on quality.
F11-VENDSERV Vendor emphasis on service.
5. Mfg. Conf. F12-PROSTOOL Use of process tools.
F13-PREVTOOL Use of prevention tools.
6. Continuous Impr. F14-SUPTPROB Support department
involvement.
F15-PRODPROB Production team involvement.
F16-SUPLPROB Supplier team involvement.
F17-COMPQUAL Link between compensation
and quality.
F18-XTRFOCUS Externally-focused
performance meas.
F19-NTRFOCUS Internally-focused
performance meas.
F20-INDIVSUG Individual suggestion
approach.
F21-TEAMAPCH Team approach.
7. Mgr Role F22-FACILTATE Emphasis firm places on
facilitative activities.
F23-TRDITION Emphasis on traditional
supervisory roles.
8. QM Training F24-MGTQM Hours managers trained in
leadership, etc.
F25-MGTTOOLS Hours managers trained in
use of QM tools.
F26-SUPQM Hours supervisors trained in
leadership, etc.
F27-SUPTOOLS Hours supervisors trained in
QM tools.
F28-EMPQM Hours employees trained in
leadership, etc.
F29-EMPTOOLS Hours employees trained in
use of QM tools.
Table 4: Standardized Factor Scores by Group
Measure Cluster 1 Cluster 2 Cluster 3 Cluster 4
NONTRAD -.83986 -.39560 .52826 .34511
CUSTREQ -2.17874 -.10477 .09092 .50726
CUSTFEED -1.09314 -.38549 .30724 .76255
TRADIT -1.11268 .17234 -.16590 -.02168
AFTRSALE -1.27950 -.33604 .37054 .61196
DELVPERF -1.23314 -.06963 .14922 .22538
QUANTSUP -.69148 -.38379 .30597 .63403
QUANTPRDD -2.01219 -.21949 .41799 .28808
CUSTLINK -1.37937 -.47974 .36884 1.01465
VENDQUAL -1.63969 -.50895 .52552 .80039
VENDSERV -.80398 .01885 -.02812 .16467
PROSTOOL -1.20734 -.43392 .49251 .76546
PREVTOOL -1.91036 -.00479 .13865 .25615
SUPTPROB -1.12349 -.22534 .10226 .69688
PRODPROB -.50526 -.08945 -.05205 .48058
SUPLPROB -.35199 -.41837 .39477 .51117
COMPQUAL -.68251 -.42453 .34931 .87670
XTRFOCUS -.50565 -.30837 .40401 .34947
NTRFOCUS -1.64594 -.12690 .22621 .38767
INDIVSUG -.47105 -.11768 .00615 .43881
TEAMAPCH -1.60124 -.28933 .29985 .66392
FACILTATE -1.1941 -.08438 .12635 .29116
TRDITION -.42644 -.16179 .04847 .47660
MGTQM -.53863 -.50320 .00074 1.56101
MGTTOOLS -.65172 -.46746 -.02498 1.58371
SUPQM -.63510 -.30901 -.19330 1.52737
SUPTOOLS -.64206 -.39450 -.07813 1.54363
EMPQM -.58274 -.46158 .04938 1.47956
EMPTOOLS -.60382 -.41852 .06874 1.41074
Firms/Cluster 8 101 65 36
Table 5: Scheffe's Minimum Difference Tests Firm Performance and Group
Membership
Financial
Performance Operational Performance
Grouping Mean Cluster Grouping Mean
A .5243 Holistic A .5940
B A .0447 High BA .2748
B A -.1768 Unfocused B -.2507
B -.7134 NonAdopter C -1.2539
* Significant differences among groups are denoted by different letter
groupings. Groups with the same letter(s) are not significantly
different.
Table 6: TQM Core vs. Holistic Group Implementation Profile
Hackman & Wageman Core Factor Factor Description
Customer Focus Custreq Meeting customer requirements.
Custfeed Customer feedback practices.
Aftrsale Service after the sale.
Custlink Customer requirement-production
process linkage.
Supplier Relations Vendqual Initiatives to improve supplier
quality.
Suplprob Supplier team involvement in
continuous improvement.
Cross Functional Teams Suptprob Support dept. involvement in
continuous improvement
Teamapch Team approach to continuous
improvement.
Mgtqm Management training in
leadership, communications,
customer service, TQM, and
team-building.
Supqm Supervisor training in same
areas above.
Empqm Employee training in same areas
above.
Statistics and Scientific Quantsup Use of quantitative measurement
Thinking in support areas.
Mgttools Management training in data
collection & analysis, problem
solving, SPC, and facilitation.
Suptools Supervisor training in same
areas above.
Emptools Employee training in same areas
above.
Process Management Prostool Use of process management
Heuristics tools.
Mgttools Management training in data
collection & analysis, problem
solving, SPC, and facilitation.
Suptools Supervisor training in same
areas above.
Emptools Employee training in same areas
above.