Numerical analysis of asphalt mixture and comparison with physical Marshall test.
Rimsa, Vytautas ; Kacianauskas, Rimantas ; Sivilevicius, Henrikas 等
Introduction
Asphalt mix is a heterogeneous material composed of asphalt binder,
aggregates and air voids. Approx. 85% of the total volume of the mix is
the aggregates, asphalt binder constitutes around 10% of the total
volume and the rest is air voids (Mitra et al. 2012). Required
quantities of mineral fillers and binder are determined using asphalt
mixture design methods such as Marshall test (Ozgan et al. 2013),
Superpave (Guarin et al. 2013) or Hveem (Brown et al. 2009), which
suggest various behaviours of an asphalt mix. Gradation of the inner
structure of mineral materials is inconstant due to unavoidable
segregation; the asphalt mixture from mineral materials can be designed
using stochastic analysis methods (Vislavicius, Sivilevicius 2013;
Sivilevicius, Vislavicius 2008). An asphalt mix designed under
laboratory conditions and later reproduced in an asphalt mixing plant
(AMP) must maintain the same parameters and deviations of the job mix
formula (JMF) must not exceed maximum/minimum values (Braziunas et al.
2013; Braziunas, Sivilevicius 2010). Deviations of coarse aggregates,
fine aggregates, mineral fillers and binder quantity from a JMF often
lead to deterioration of mechanical characteristics of the asphalt
mixture, such as decreased durability and life cycle.
Compared to structural analysis, application of numerical methods
to asphalt mix modelling is also limited. Numerical application to
asphalt mix modelling is basically limited to two discretization
concepts, i.e. the Finite Element Method (FEM) and Discrete Element
Method (DEM).
The FEM is one of the continuum discretization methods widely used
for simulating structures and materials. Regarding asphalt mixtures, the
straightforward application of the FEM to an asphalt mix model is rather
limited due to the high heterogeneity of material structure. It is
difficult to develop physically realistic constitutive model of the
macroscopic continuum. Viscoelastic models extensively used in earlier
applications are given in Schapery (2000), while recent developments to
enhance continuum models of asphalt mixtures are discussed in Sun and
Zhu (2013). Review of different simplified 2D and more realistic 3D
modelling techniques using coupled viscoelastic, viscoplastic and
viscodamage is given by Abu Al-Rub et al. (2012) and references herein.
Generally, macroscopic properties of heterogeneous solids are
predefined by the interaction of stiffer particles with a weaker matrix.
Series of FEM applications were applied to consider heterogeneity of
asphalt mix type materials on meso scale (Dai et al. 2006; Hahn et al.
2010; Chareyre et al. 2011; Fakhari Tehrani et al. 2013; Huang et al.
2011; Ameri et al. 2011; Xia, Pan 2011; Gonzalez et al. 2007). Mixt
discrete model presenting asphalt layer by the packing particles
described as the system of the FEM was considered by Mo et al. (2008).
The Discrete Element Method (DEM) is another numerical technique
that was recently suggested by Cundall and Strack (1979). This approach
is elaborated for modelling of discontinuous materials, were individual
particles are modelled as deformable interacting bodies. Calculation of
contact interaction forces between particles is the most important issue
of the DEM technique.
Typically, when DEM approach is used for analysis of granular
materials, this method evaluates a unilateral contact; however,
bilateral contact dominates in the interaction of particles found in the
real asphalt mix type materials. Modelling of asphalt mix with the help
of DEM techniques started in the early 1990s with Meegoda and Chang
(1993). They created DE model based on granular approach. Here,
aggregates were simulated as spheres, while bituminous binder was
represent by two sets of viscoelastic elements in normal and tangential
directions at each contact. Various interaction techniques were
developed within the framework of the DEM methodology. Later, this
modelling technique that uses bonded particles was improved and
implemented into 2D and 3D particle flow codes PFC2D and PFC3D,
respectively.
The micro fabric (MDEM) model in which various material phases
(e.g. aggregates, mastic) are modelled with clusters of very small,
discrete elements was suggested by Buttlar and You (2001). The advantage
of this model is in analysis of particle forms and orientation as well
as various contact models. Particle-based approach with empirically
evaluated elastic normal interaction and the tangential spring-dashpot
interaction was considered in models by Collop et al. (2006) and Liu et
al. (2012). The contact model with adhesion between particles for
simulating the interaction of bitumen binder with particles was applied
by Magnanimo et al. (2012).
Continuum approach and lattice model were used by Kim and Buttlar
(2009). Here, interaction stiffness has been derived base on continuum
properties. Extensive review of various modelling approaches is given by
Liu et al. (2011).
Most of development is relevant to a two-phase composite structure.
In reality, contribution of smaller particles is also important. Multi
scale analysis including filler-sized particles was presented by
Underwood and Kim (2013). The model of the layered particle with elastic
layer to simulate the bonding between asphalt mastic and aggregate was
considered by Zhu et al. (2011)
It should be noted that asphalt mixtures are characterized by high
strain gradients in the bond between particles and the matrix. The
strain localization effects between two particles contacting via
interface by applying of finite elements was considered in the previous
paper issued by the authors (Rimsa et al. 2011). Recently, the
semi-analytical model (Kacianauskas et al. 2013) of the normal
interaction between two stiff spherical particles contacting via weaker
interface has been derived. The model reflects the localisation of
strain in the contact zone and is highly sensitive to the difference
between the stiffness of the particles and the interface.
Our investigation addresses the interaction of layered particles.
This article focuses on evaluating the contribution of the bitumen film
layer of a particle. The model is applied to simulation of the Marshall
test.
The paper is organized as follows. The modelling approach and basic
data of the asphalt mixture as a particulate solid is formulated in
Section 1, Discretization approach is described in Section 2. The
analytical model and its evaluation are provided in Section 3. Numerical
results and influence of various factors are discussed in Sections 4, 5
and 6. Final conclusions are drawn at the end.
1. Asphalt mixture as a particulate solid: approach and basic data
1.1. Basic definitions and the approach
In reality, asphalt-type mixtures are heterogeneous particulate
solids composed from particles of various sizes and shapes, surrounded
by the binder matrix. To facilitate development of the computational
model, several assumptions regarding the particle shape and size are
taken into account. Generally, the role of differently sized aggregate
particles is different and different classifications basing on different
assumptions exist. Comprehensive analysis of the role of particular
ingredients may be found in the review by Liu et al. (2012). As already
pointed out, aggregates with particle sizes less than 0.075 mm are
termed as mineral fillers. The largest particles are termed as
aggregates, where the cut-off size between coarse and fine aggregates is
2.36 mm. On the macroscopic scale, asphalt mixture is modelled as a
particulate solid characterised by two fractions, particles and matrix,
respectively. Thus, we follow the concept that fine aggregate, mineral
filler and asphalt binder are mixed as an integrated component to
interact with coarse aggregate particles. The integrated component known
as asphalt sand mastic will be termed as matrix.
The volumes and the mechanical properties of each fraction are
evaluated based on experimental measurements. The fraction of particles
could be described by applying statistical data of aggregates. To
simplify the problem, individual particles are assumed to be homogeneous
and isotropic spheres. Voids are not considered.
The matrix is also assumed to be homogeneous. This assumption
implies that the single or even of the larger amount of mineral filler
particles has negligible influences on the behaviour of the solid. In
real asphalt mix structure due to polarity of particles and
heterogeneity of bitumen structure around the rigid stone, the
transition layer between stiff particles and weak bitumen is created.
This layer is termed as bitumen film. The homogenisation procedure is
illustrated in Figure 1.
[FIGURE 1 OMITTED]
1.2. Mechanical properties
Mechanical properties of elastic particles are attributed to the
features of granite from MatWeb (2011). The Young's modulus E is
equal to 3-[10.sup.10] Pa while Poisson's ratio v = 0.25.
Viscoelastic properties of the matrix material correspond to those
of the asphalt bitumen and were taken from Huurman and Woldekidan
(2007). They are sensitive to environmental temperature and to loading
rate. Time-dependent properties are characterised by the time dependent
elasticity modulus E(t), which is constant throughout the volume. Here,
time-independent elasticity constant [E.sub.0] = 46 MPa:
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]. (1)
The values of constants [a.sup.E.sub.m] and [t.sub.m] are given in
the
Table 1. The Poisson's ratio is equal to [v.sub.m] = 0.46 and
indicates relatively high incompressibility.
To simplify the problem, the values correspond to conditions of the
standard Marshall test and are defined at fixed temperature of
60[degrees]C. Binder mechanical parameters were tested at 20[degrees]C,
while Marshall tests were made at 60[degrees]C. These differences were
assumed based on William Landei and Ferry equation proposing to shift
temperature factors for any temperature from the paper by Chailleux et
al. (2006):
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII], (2)
where: [T.sub.ref] - reference temperature, [T.sub.ref] =
20[degrees]C; T required temperature, [T.sub.i] = 60[degrees]C;
[c.sub.1] - coefficient, [c.sub.1] = 15; [c.sub.2] - coefficient,
[c.sub.2] = 160.
Mechanical parameters of the matrix film are very complicated. In
this paper, the authors are focusing on two parameters--film thickness
and modulus of elasticity - that impact on normal interaction of two
particles. Different bitumen film values are given by Koroliov (1986),
according to his book where:
[delta] = [BD.sup.m], (3)
where [delta] is bitumen film thickness in [micro]m; B = 11 and m =
0.84 are parameters of the material, for granite type material; D is
diameter of the particle in mm.
Bitumen film modulus of elasticity reported by Kandhal and
Chakraborty (1996) is from ten to thirty times greater compared with
free bitumen. Analysis contribution of two matrix film parameters:
stiffness [E.sub.f] and film thickness [delta]. Investigation focused on
four film thicknesses [delta]: when 0 um (no film); 4 um; 12 um and 50
um, respectfully. In addition, the matrix film modulus of elasticity
contribution for normal contact stiffness was investigated. This
approach allows investigating a multi scale model and the influence of
the indeterminate parameters and limits of their contribution for a
macro scale model. In this paper, the authors investigated the effect of
the matrix film on two particles of normal stiffness on the meso scale,
and later, validated the results on the macro scale with physical
Marshall test.
2. Discretization approach
2.1. Concept of the discrete model
Discretisation approach applied for modelling of particulate solids
is schematically illustrated in Figure 2. It specifies conceptual issues
related to the development of the discrete model of the highly
heterogeneous solid. The representative specimen of the solid, in our
case--the cylindrically shaped specimen is shown in Figure 2a.
[FIGURE 2 OMITTED]
The solid is regarded as a system of the finite number n of
discrete spherical particles. Each of the particles i (i = 1, 2, n) is
characterised by translational degrees of freedom. The particles are
considered in the global Cartesian reference frame OXYZ. Thus,
displacements of particle i are described by vector [[U.sub.i] =
{[U.sub.xi], [U.sub.yi], [U.sub.zi],}.sup.T], while external forces
acting in the centre of the particle by vector [f.sub.i] = [{[F.sub.xi],
[F.sub.yi], [F.sub.zi],}.sup.T].
A DEM approach is employed for the development of the discrete
model of a particulate solid. Therewith, the behaviour of the solid is
described by the discrete model, which presents a structural network
(Fig. 2d). An irregular triangular grid shapes the geometry of the
network. The spherical particles are embedded into the nodes of the
grid, while grid lines between the two adjacent points i and j are
supposed to be deformable connection elements.
Description of the connection element has to be considered on the
scale of the particle by considering representative volume (Fig. 2b).
This volume presents a circular cylinder composed by two hemispheres
connected by weaker interface material of the finite size usually termed
as a bond.
It is assumed that normal interaction between centres of particles
occurs due to motion of particle i with respect to j. To develop the
simulation methodology, the connection element characterised in terms of
the local variables has to be developed. The local coordinate frame
pointing to the normal direction n is applied for description of the
element. The local force [f.sub.n] presents resultant equilibrium of the
nodal forces [f.sub.n] = [F.sub.i] x n = -[F.sub.j] x n, while the local
displacements un present elongation of the element [u.sub.n] =
([U.sub.y] - [U.sub.t]) x n. The time-dependent constitutive
relationship in terms may be derived for the normal force vector
[f.sub.n] and displacements [u.sub.n]:
[f.sub.n](t) = [k.sub.n]([u.sub.n], t)[u.sub.n](t). (4)
The Eqn (4) presents a typical DEM model used for description of
the normal behaviour of contacting particles, while [k.sub.n]
([u.sub.n], t) is the resultant normal stiffness parameter. In our case,
Eqn (4) is more complex. It reflects various properties of contacting
particles, matrix film and solid interface. Various material and
geometric nonlinearities may be involved. The connection stiffness may
be calculated numerically by conducting various deformation tests or
applying analytical methods.
Once the connection element is characterised in the frame of the
DEM methodology, the macroscopic analysis will follow the conventional
path of the DEM.
On the other hand, such an element may be also regarded as
synthetic 1D FE with user-defined properties. In the case of the FEM,
the connection element may be characterised by the constitutive
relationship in terms of the nodal vectors of the force [F.sub.ij] =
[{[F.sub.i], [F.sub.j]}.sup.T] and the displacements [U.sup.ij] =
[{[U.sub.i], [U.sub.j]}.sup.T]. Finally, it is defined in the
conventional form:
[[k.sub.ij]] [U.sub.ij] = [F.sub.ij], (5)
where: [MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII] is the
resultant normal stiffness matrix containing interaction stiffness
[k.sub.n].
3. Modelling strategy
The two-level strategy is applied for modelling of a particulate
solid, while modelling sequence is schematically illustrated in Figure
2. The forward sequence of operations to discretise the particulate
solid (Fig. 2a) is treated as the global analysis, which is aimed at
evaluating the particle displacements. It comprises:
--Identification and generation of the structural network (Fig.
2d);
--Specification of the particle properties regarding the film layer
(Fig. 2c), if necessary;
--Characterisation of the stiffness by Eqn (5) of connection
elements (Fig. 2b);
--Evaluation of the time-histories of particle displacements by
solving the DEM or FEM techniques. The backward sequence of operations
aimed at evaluating the local variables such as strains or stresses by
using the global solution may be also involved.
4. Theoretical background
4.1. Description of the connection element
Implementation of the above strategy implies the evaluation of the
forces by Eqn (4) occurring during the binary interaction of two
particles. It should be noted that evaluation of the element stiffness
may be done in different ways and specific properties of the current
problem will be taken into account.
The geometry of this volume is a cylinder composed of two
interacting spheres with the radii [R.sub.i] and [R.sub.j], in our case
[R.sub.i] = [R.sub.j], and the interface in-between is shown in Figure
3. The local Cartesian frame Oxyz positioned at the centre of the sphere
i and attached to the connection line [i.sub.j] is introduced for the
sake of convenience. Here, axis Oz points to the normal direction, while
axes Ox and Oy belong to the tangential plane. The distance between the
centres of interacting spheres is denoted by [L.sub.ij] while the
separation distance between surfaces is [L.sub.g] (Fig. 3). The centres
of spheres are defined by local coordinates [Z.sub.i] = 0 and [Z.sub.j]
= [L.sub.ij], respectively.
The thickness of the film is denoted by o. This parameter is
exceptionally used for evaluation of the contact stiffness. This value
is considerably smaller when compared to the particle radius, [delta]
[much greater than to] R; therefore, its influence to particle geometry
is neglected.
It is obvious that a real cylinder presents inhomogeneous
three-phase continuum body composed by five symmetrically arranged
homogeneous sub regions as in (Fig. 3a). If we refer to the central line
on Figure 3, five segments are denoted by points No: 1, 2, 6. Naturally,
the cylinder is modelled by composition of five sequentially connected
springs, stiffness of which [k.sub.12], [k.sub.56] are denoted by
numbers of connecting points as shown in Figure 3.
[FIGURE 3 OMITTED]
Sequential model assumes that the total system stiffness is the sum
of individual components. This condition written in terms of element
stiffness gives required expression of the total stiffness k, obtained
from the classical model:
[([k.sub.n]).sup.-1] = [([k.sub.12]).sup.-1] +
[([k.sub.23]).sup.-1] + [([k.sub.34]).sup.-1] + [([k.sub.45]).sup.-1] +
[([k.sub.56]).sup.-1]. (6)
Evaluation of particular components requires theoretical
justification.
4.2. Constitutive model
For detailed description of the governing relationship, deformation
behaviour of the representative volume should be evaluated, and proper
model should be derived. Regarding the 3D continuum, the internal state
variables, i.e. displacements u(x, y, z), strains [epsilon](x, y, z) and
stresses [sigma](x, y, z), are functions of an arbitrary position point.
They are attributed to the reference configuration at the time instant
[t.sub.0].
Now, we can refer to the beam theory by assuming that the cylinder
follows the assumptions used for homogeneous axially loaded bar. These
assumptions have several consequences. The cross-section remains plane
and rigid. Assumption on the rigid section implies zero cross-sectional
displacements:
[u.sub.x] (x, y, z) = [u.sub.y] (x, y, z) = 0. (7)
Further we assumed that deformation shape of the imaginary cylinder
bar may be described by comprising deformation of separate lines
parallel to the axis of the cylinder, or so-called generatrices.
In this case, we are working with the non-plane sections. Defining
location of the line by coordinates x and y, its length is L(x, y). The
state of the line could be characterised by the longitudinal variables,
i.e. displacement component [u.sub.z](x, y, z), strain
[[epsilon].sub.zz] (x, y, z) and stress [sigma].sub.zz](x, y, z). The
subscript z will be omitted for the sake of simplicity.
First, kinematics of the deformed cylinder is considered. Since
motion of the cylinder is described by the displacements of the rigid
end-sections, u(x, y, 0) = 0 and u(x, y, L(x,y)) = [u.sub.n], these
values along with Eqn (7) may be interpreted as boundary conditions for
displacements. Assuming a simplified linear approximation law for the
longitudinal displacement component, it is defined by simple equation:
u(x, y, z) = Z/L(x, y) [u.sub.n]. (8)
Regarding the above Eqn (8) and restricting by the small strain and
small displacement relations, the longitudinal strain [[epsilon].sub.zz]
= [partial derivative][u.sub.z]/[partial derivative]z presents relative
elongation of the line:
[epsilon](x, y, z) = 1/L(x, y)[u.sub.n]. (9)
The constitutive relationship is attributed to the reference
configuration, and the instantaneous linearity is assumed. The axial
stress in the line [sigma] is proportional to the strain e. To ensure
incompressibility of the section, or the transversal incompressibility
of the cylinder, the confined state issued and the confined elasticity
modulus [??] = E/[1 - [v.sup.2]] will be applied in the final equation:
[sigma](x, y, z) = [??] 1/L(x, y) [u.sub.n]. (10)
The stiffness of the cylindrical element will be found applying the
principal of minimal deformation energy approach. Firstly, we define the
density of the deformation energy accumulated in arbitrary point of the
volume by a scalar product:
w(x, y, z) = 1/2 [sigma](x, y, z)[epsilon](x, y, z). (11)
Average energy of separate line:
[w.sub.s] (x, y) = [[integral].sup.L(x, y).sub.0] w(x, y, z)dz,
(12)
is defined as energy of elementary prism of length L(x, y) with
elementary section area dA. By inserting stress (Eqn (9)) and strain
(Eqn (8)) into Eqn (11) and by integration along the length yields to
expression:
[w.sub.s] (x, y) = 1/2 [??] (1/L(x, y)) [u.sup.2.sub.n]. (13)
The stiffness of the cylindrical bar is defined as the second
derivative of the total deformation energy [MATHEMATICAL EXPRESSION NOT
REPRODUCIBLE IN ASCII] with respect to displacement:
[k.sub.n] = [[partial derivative].sup.2] W/[partial
derivative][u.sup.2.sub.n]. (14)
Finally, it is obtained by integration of expression (14) over the
section area and differentiation:
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]. (15)
Denoting [r.sup.2] = [x.sup.2] - [y.sup.2] and regarding axial
symmetry, the integral stiffness could be defined in cylindrical
coordinates:
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]. (16)
Formally, the above Eqn (15) or (16) could be applied for
evaluation of stiffness of the cylinder with the non-plane section, as
well as for sub volumes of the cylinder.
4.3. Stiffness of particular phases
Local stiffness of each of the three phases (Fig. 3) will be
evaluated independently on its neighbours. Precise evaluation would be
available, if deformed shape on interface surface was known. In other
cases, expression (16) is reasonable for practically undeformed surface.
Let us consider the contribution of individual phases. It should be
reminded that geometry of the particle is actually defined as that for
the layered particle including the film layer. The total radius of the
particle including the film layer may be expressed as R = [R.sub.p] +
[delta]; where [R.sub.p] is the radius of the particle without the film.
Elasticity properties of the particle are defined by the elasticity
modulus E and the Poisson's ratio v. The properties of the film and
interface bond are identified by subscripts f and b while elasticity
constants are denoted by [E.sub.f], [E.sub.b] and [v.sub.f], [v.sub.b],
respectively.
The volume of the particle in the cylinder is shaped by the
hemi-sphere, which is limited by two surfaces. The background circular
plane is fixed at z = 0 and presents the mid-plane of sphere of the
radius R. Simultaneously, it is the normal section of the cylinder.
The spherical surface defined by the radius R is described by the
equation z (x, y) = [square root of [R.sup.2] - [r.sup.2]], which
automatically predefines the length of the arbitrary coaxial line L(x,
y) = z(x, y). The maximal length, which is also computational length of
the spring, is at the position of the central line, i.e. [L.sub.max] =
L(0, 0) = R.
Now, the stiffness of the particle [k.sub.p] = [k.sub.12] with the
radius Rp may be evaluated by the general Eqn (16). Substitution of
particle data yields:
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]. (17)
Then, the integral defined by Eqn (17) can be obtained explicitly
as follows:
[k.sub.12] = 2[pi][??][R.sub.p]. (18)
Geometry of the film layer (Fig. 4) is simplified, and only normal
projection is considered for modelling purposes. Consequently, the
stiffness of the film [k.sub.f] = [k.sub.23] is defined as stiffness of
the cylinder bar having radius [R.sub.p] and the height [delta].
Formally, it is obtained according to the expression (16). Substituting
of L(r) = [delta] yields the final expression of the film stiffness:
[k.sub.23] = [??] [pi][R.sup.2.sub.p]/[delta]. (19)
Assuming the sequential location of the particle and the film, the
resultant effective stiffness of the layered particle [k.sub.13] =
[k.sub.12] x [k.sup.23]/([k.sub.12] + [k.sub.23]) can be expressed
explicitly:
[k.sub.13] = 2[pi][[??].sub.p][R.sub.p]/1 + [[??].sub.f]
[delta]/[[??].sub.p][R.sub.p]. (20)
This allows the analytical evaluation of the bitumen film
contribution.
[FIGURE 4 OMITTED]
Now, the stiffness of the interface bond [k.sub.b] = [k.sub.34] may
be evaluated in the same manner by the general Eqn (16). Computational
lengths of co-axial lines of the interface are expressed as follows:
[L.sub.int] (r) = [L.sub.g] + (R - z (r)). (21)
Here, the spherical surface is defined by the equation z (r) =
[square root of [R.sup.2] - [r.sup.2]].
The stiffness [k.sub.13] of the particle together with the matrix
film is obtained assuming that the springs representing the particle and
the matrix film are connected sequentially:
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]. (22)
Integral in Eqn (22) in our case is obtained numerically.
The total normal stiffness defined according to Eqn (6) is now
simplified and may be expressed as follows:
[k.sub.total] = [k.sub.13] x [k.sub.34] x [k.sub.46]/[k.sub.13] x
[k.sub.34] + [k.sub.34] x [k.sub.46] + [k.sub.13] x [k.sub.46], (23)
where particular stiffness of the particle [k.sub.13] is defined by
Eqn (20) while the interface stiffness [k.sub.34] is defined by Eqn
(22).
4.4. Analysis of the normal stiffness of two particles for various
matrix mechanical parameters
Contribution of the film is investigated numerically by considering
variations of the film thickness and the elasticity modulus variation
are given in Figures 5 and 6.
As Figure 5 suggests, investigation showed that the increase in the
matrix thickness from 12 um to 50 um or by 24% gives up to 56% increase
in the total normal contact stiffness. Thinner matrix film does not
significantly change the total contact stiffness ratio.
[FIGURE 5 OMITTED]
[FIGURE 6 OMITTED]
It could be observed that the increase in the film thickness or
modulus of elasticity of the film reduces the strain gradient in the
contact zone between a particle and the matrix. Influence of fill
effects is given in Table 2.
Variation of relative matrix stiffness is shown in Figure 6. The
main conclusion regarding the film thickness and modulus of elasticity
investigation suggests that the increase in bitumen film thickness
increases the contact stiffness, while the increase of elasticity
modulus is important up to the ratio 100[E.sub.23] = [E.sub.45] and
later additional increase in film elasticity modulus has no influence on
the contact stiffness of the system.
5. Marshall test
5.1. Set-up
One of the widely used tests for characterization of asphalt mix
materials is Marshall test. Marshall asphalt mix design method was
originally developed by Bruce Marshall of the Mississippi Highway
Department around 1939. The advantage of this test consists in complex
characterization of the mechanical stiffness of the entire heterogenic
structure. Basic scheme is shown in Figure 5. Figure 6 provides the
typical test result force-displacement graphic. Due to high stiffness
nonlinearity and temperature sensitivity of the matrix, this test
performs in strong controlled load speed and temperature.
According to the Marshall test design method for determination of
the optimal mix gradation, Marshall test specimens have to be created
and testes for determination of physical and mechanical parameters.
Creation and testing of Marshall test specimens requires the use of
expensive specialized laboratory instruments and highly qualified staff.
A promising alternative approach uses numerical modelling for
asphalt mix stiffness analysis taking into account inner structure
granulometry, binder quantity and mechanical properties, and can replace
laboratory tests or decrease the number of required tests. Concentrated
information about Marshall test is given in European Standards LST EN
12697-34 (2004), White (1985), Roberts et al. (1996). The objective of
Marshall test is a simple apparatus for design and control of asphalt
paving mixtures. This method is widely used because:
1. It was designed to analyse the entire specimen.
2. It is fast testing with minimum cost, compact and portable.
3. Density of testing specimen could reasonably respond to road
densities.
Marshall test is performed for a specially designed asphalt
cylinder specimen with dimensions of 102 mm in diameter and 64 mm in
height (Fig. 7). The Marshal test curve can be divided in to three
stages (Fig. 8): I--adapting the specimen to the form of the metal
plates; II--linear loading stage; and III--nonlinear stage with the
maximum force result and high plasticity deformations. Most important
parameters are maximum force reaction or "Marshall stability"
and displacement value or "flow" at the maximum force point.
[FIGURE 7 OMITTED]
[FIGURE 8 OMITTED]
The field of interests of this paper is II linear stage of the
Marshall curve. New elaborated models (discussed later) will be
validated by tangential angles.
5.2. DE model for Marshall test analysis
To simulate the Marshall test specimen, discrete model shown in
Figure 2e was developed.
The discrete model was created in the way that interaction of two
contacting particles is represented by 1D element normal stiffness.
The specimen was created by C++ program code by spreading out the
particles randomly in space according to Delaunay's triangulation
methodology. The programme code was written in a way that virtual
particles could not overlap; creation of 1D elements stops once the
required density is reached (in this case 77%). This means that no
volume correction coefficients are required for full compliance of
physical and digital inner volume structures.
FEM specimen represents 1012 nodes and 4812 elements.
Creation of DE model for digital Marshall test analysis is one of
the critical steps. Detail representation of inner specimen structure
increases model accuracy and drastically increases the CPU time.
[FIGURE 9 OMITTED]
In terms of the granulometric composition of AC 16 PD 70/100
asphalt concrete, the percentage distribution by mass of particles in
diameter D < 1 mm amounts to ~34% (Fig. 9). This paper focuses on
asphalt concrete type AC 16 PD 70/100, which is widely used for road
structures. One of the most important parameters that characterize
asphalt concrete is granular particle percentage distribution by size
given in Figure 9. Particle size varies form 0.075 mm to 16 mm. In this
paper, the inner model structure was created using the average particle
size approach, which is discussed in Mo et al. (2008) paper, where
particles less than 1 mm in size are not taken in to account; for the
average particle size calculation, the average particle size is:
[bar.d] = [n.summation over of (i=1)]
[w.sub.i][[bar.d].sub.i]/[n.summation over of (i=1)][w.sub.i]. (24)
where: n is the total number of particles in the specimen; d is the
average diameter of a particle, mm; [d.sub.i]--i-particle size, mm;
[w.sub.i]--percentage distribution by mass; [[bar.d].sub.i] = ([d.sub.i]
+ [d.sub.i-1])/2.
[FIGURE 10 OMITTED]
According to Eqn (27), the average particle size D = 7.1 mm in AC
16 PD 70/100 asphalt concrete. Theoretical matrix thickness:
h = r[(.sup.k-1/3] - 1), (25)
where: r - average particle radius; r = 3.55 mm; k - volume
fraction of particles in a mixture, k = 0.77; for asphalt concrete AC16
PD 70/100, the average matrix thickness is h = 0.32 mm.
The effect of particles which are smaller than 1 mm, effect
evaluated by increase matrix stiffness[Jl] (Fig. 10). According to given
asphalt AC16 PD 70/100 data, the quantity of particles smaller than 1 mm
is 34% by mass or 24% by volume, while the stiffness scale factor is k =
2.
6. Results and discussion
Deformation behaviour of the Marshall specimen during is
illustrated in Figure 11. Basic results of Marshall test show that
vertical displacements dominate during the specimen loading and maximum
values are exceeded at the zones that interact with steel plates. Non
uniform displacements distribution can be explained by nonuniform inner
structure of the DE model.
[FIGURE 11 OMITTED]
Influence of the matrix film on force reaction is given in Figure
12. Maximum differences between physical digital tests are at the
initial loading phase at 0.8 seconds exceeding ~9%. In this physical
test, the most important parameter is the maximum force reaction at
deformations 3.8 mm [F.sub.AC16PD70/100] = 9.5kN, while [F.sub.DE] =
10.9 kN; at this point, the difference between physical and DE models is
~13%; this indicates an acceptable error.
Influence of the matrix film increases with the increase of the
film thickness. The force reaction ratio between no film and model with
4 um is only ~0.29%. The maximum influence on force reaction is achieved
when the matrix film thickness exceeds 50 um; then, the force reaction
increases by 6.5% compared with the initial model, and the difference
between normal contact stiffness of two particles without matrix film
and with bitumen film is ~5.7%. This shows that normal stiffness of two
particles can be directly recalculated to the stiffness of the entire
Marshall specimen, for given particles size, matrix stiffness.
[FIGURE 12 OMITTED]
[FIGURE 13 OMITTED]
For better understanding of the behaviour of micro parameters,
additional investigations should be made on the matrix film thickness
and the contribution of the matrix stiffness on the macro model (Fig.
13, Tables 3 and 4).
Numerical model of Marshall test shows that the increase of matrix
stiffness up to 100[E.sub.f] = [E.sub.b] has a positive influence on the
macro model, and additional increase of the film modulus of elasticity
does not have any influence on the system of the entire system.
Conclusions
The semi-analytical model for evaluation of the binary normal
contact of spherical particles interacting via weaker multi-layered
interface was proposed and its applicability for modelling of the
asphalt mixtures was investigated. It was shown that the contribution of
the film layer could be evaluated by the proposed model. On the other
hand, the binary model serves as the base for global discretisation of
the structure of particulate composite. Adequacy of the discrete model
to the asphalt mixture was verified with experimentally obtained results
for typical asphalt Marshall test. Calculations show that the developed
discrete approach gives very close secant stiffness compared to real
physical test, as the difference exceeds only 0.9% at viscoelastic
stage. Full comparison to the model requires evaluation of plastic
deformations of the matrix.
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Vytautas RIMSA (a), Rimantas KACIANAUSKAS (b), Henrikas
SIVILEVICIUS (c)
(a) Department of Strength of Material, Vilnius Gediminas Technical
University, Sauletekio al. 11, 10223 Vilnius, Lithuania
(b) Institute of Mechanics, Vilnius Gediminas Technical University,
J. Basanaviciaus g. 28, 10223 Vilnius, Lithuania
(c) Department of Transport Technological Equipment, Vilnius
Gediminas Technical University, Plytines g. 27, 10223 Vilnius, Lithuania
Received 02 Feb 2014; accepted 18 Mar 2014
Corresponding author: Vytautas Rimsa
E-mail: vrimsa@vgtu.lt
Vytautas RIMSA. PhD student from 2010 at Department of Strength of
Materials, Vilniaus Gediminas Technical University. Field of research
modeling of particulate solid composite.
Rimantas KA?IANAUSKAS. Doctor, Associate Professor, he is the Head
of the Institute of Mechanical science at Vilnius Gediminas Technical
University. Research interests: computational mechanics, finite element
method, discrete element method, structural dynamics, mechanics of
materials, fracture mechanics, and coupled problems.
Henrikas SIVILEVICIUS. Doctor, Professor at Transport Technological
Equipment Department, Vilniaus Gediminas Technical University. Member of
Lithuanian Scientific Society (LSS), chairman at LSS department
"Technika". Author of more than 150 scientific articles. Field
of research: modeling of hot mix asphalt (HMA) production quality
control methods improvement, HMA composition optimization and control
statistical methods also asphalt pavement recycling technologies
development.
Table 1. Time-dependent properties of viscoelastic
Component M Factor Time [t.sub.m]
[[alpha].sup.E.sub.m]
1 0.905 0.113
2 0.082 2.960
Table 2. Total normal stiffness of the system of two pa
Thickness [delta] Total stiffness [K.sub.tot] in N/m
of the film in ([mecto]m
0 (no film) 7.15 x 1[0.sup.4]
4 7.18 x [10.sup.4]
12 7.25 x [10.sup.4]
50 7.59 x [10.sup.4]
Table 3. Stiffness for given models
[[alpha].sub.1] 71.92[degrees]
[[alpha].sub.4] 73.09[degrees]
[[alpha].sub.M] 73.79[degrees]
Table 4. Force reaction of numerical Marshall test
[E.sub.f]; 0 (no film) 4.[10.sup.6] 4.[10sup.7] 4.[10.sup.8]
pa
F kN 10.99 11.11 11.73 11.75