The effect of concrete composition and aggregates properties on performance of concrete/Betono sudeties ir uzpildu savybiu itaka betono savybems.
Maciulaitis, Romualdas ; Vaiciene, Marija ; Zurauskiene, Ramune 等
1. Introduction
Concrete production technology is developed rapidly, and
concrete's strength is going to reach its limits. Many scientists
from all around the world are trying to improve the physical and
mechanical properties of the concrete. However, there is a lack of
generalised data, predictable dependencies that could be used during the
prediction of the physical and mechanical properties of the concrete,
when its composition and structure is known.
Gumuliauskas, Skripkiunas (2007) after the analysis of the over
mortared concrete mix, have confirmed that this type concrete, in most
cases, has better properties over the normal concrete: this type is more
technological, and all properties of this type of concrete are similar
or better. In addition, the over-mortared concrete mix is more
economical due to its composition, which allows us to save the coarse
aggregates without overdosing the cement.
Brouwers et al. (2005) have used the three-fraction sand for the
concrete production. The provided research data indicate that the
mixture, where the fine sand (fraction of 0-1 mm) was used, reached the
maximal compressive and bending strength.
Tommy et al. (2007) investigated the expanded-clay lightweight
concrete, where coarse 5, 15 and 25 mm fraction aggregates were used.
The research showed that the samples reached the maximal compressive
strength after 28 days of the hardening when with the 15 mm fraction
expanded clay. These scientists have stated that the strength of the
concrete with the light-weight aggregate depends on the strength of the
utilised light-weight aggregates and on the hardened cement paste. The
cylinder strength of the aggregates used for the research was equal to
4.27, 5.79 and 1.69 MPa. Pioro, L., Pioro, I. (2004) after an analysis
of the expanded clay, have estimated that the cylinder strength of the
expanded clay, used for the research, may vary from 0.78 MPa to 14.4
MPa.
Bing et al. (2004) have investigated a high-strength concrete,
where the coarse aggregates--crushed limestone of 10, 15 and 20 mm size
were used. The investigations showed that the maximal compressive
strength of concrete is achieved when 10-16 mm fraction aggregates are
used and, vice versa, the compressive strength is lowest, when 16-20 mm
fraction aggregates are used.
Currently there are intensive investigations carried out in order
to utilise the technogenical, constructional, as well as domestic waste
for concrete mixtures. The grained rubber of the tyres (Skripkiunas et
al. 2007), crushed ceramic bricks (Bektas et al. 2008; Cachim 2009),
remains of the glass (Zainab et al. 2008), plastic waste (Zainab et al.
2008), air-entrainment admixture (Szwabowski, Lazniewska-Piekarczyk
(2009) and colliery spoil (Kinuthia et al. 2009) is utilised to produce
concrete mixtures.
Petrella et al. (2007) have investigated concrete, where the
remains of the glass, gravel and expanded clay were utilised as
aggregates. Two concrete mixtures had reached the compressive strength
of 20 MPa and 35 MPa (the crushed 0.5-2 mm size glass and 2-16 mm
fraction gravel was utilised; 0.5-2 mm size expanded clay and 2-16 mm
size gravel). The lowest values of the compressive strength were
achieved only when the crushed 2-16 mm size glass and expanded clay
together with the glass were utilised.
Deltuva, Rudzionis (1997) have estimated that by adding up to 10%
of the inert filler aggregate, the density of the hardened cement paste
increases up to 4.5% and strength increases up to 40.2% in all cases.
After adding 10% of the chemically active filler aggregates (waste of
the ferrosilicon), the density of the hardened cement paste increases up
to 7.4%, and the strength increases up to 54.7%. After adding 15-20% of
the hardened cement paste with the ferrosilicon waste aggregates the
strength matches the strength of the cement with no aggregates.
Farid et al. 2008 have used the crushed ceramic bricks to replace
the fine, as well as the coarse aggregates of the concrete. The crushed
ceramic bricks were used to replace 25, 50, 75 and 100% of the concrete
aggregates. Investigation results showed that the properties of the
concrete product, where 25-50% crushed ceramic bricks are utilised, are
similar to the product where no waste aggregates are used.
Paya et al. (2001) have proved that the concrete mixture, where
water/cement ratio is equal to 0.4 and the plasticizer is not utilised,
by additionally adding 15% of the remains of the liquid catalytic
cracking, the values of the compressive strength of the hardened samples
become lower, comparing to the compressive strength of the reference
samples) have used the limestone. The binder was prepared by
substitution of cement by limestone filler. Fillers were chosen of
various particle sizes and with percentages from 5 to 40. Test results
revealed that the replacement of Portland cement by the finest filler of
limestone slightly decreases the consistency and the setting times. It
is concluded that an addition of finely ground limestone filler only up
to 15% gives a better strength.
In recent years the research on the secondary usage of the catalyst
waste is carried out widely. Lithuanian oil refinery company Plc
"Mazeikiu nafta" utilises more than 40 various type catalysts
during the production. According to the manufacturer's information,
the catalyst is a scentless composite material (powder form) utilised in
the reactor of catalytic cracking.
The results of the research implemented by the Pacewska et al.
(2002), Jung-Hsiu et al. (2003) show, that when catalyst waste materials
from the reactor of the catalytic cracking are used for the mixtures of
the normal concrete, the compressive strength, density, frost resistance
increase and water absorption decreases.
However, it was not possible to find any reference data concerning
the results of the research about the usage of this waste material for
the mixtures of the expanded-clay lightweight concrete. This waste
material, utilised catalyst, belongs to the group of the filler
aggregates. The filler aggregates are used for two purposes: to save
binding materials, to improve the strength and some other technical
characteristics of the products. The binding materials are saved when
the cement is mixed with the filler aggregates of the same size. After
adding the filler aggregates, the volume of the cement paste increases,
the concrete mixture becomes more instable and smoother. When the fine
filler aggregate is utilised, its particles fill the hollows created by
the cement particles, this increases the density as well as the strength
of the hardened cement paste.
The goal of this research is to estimate the variation of the
properties of the normal concrete, depending on the selected fractions
of the coarse aggregate and methods for selecting the concrete
composition, as well as to compare the properties of the expanded-clay
lightweight concrete when typical materials and additional waste
materials of the catalyst are used in the mixture.
2. Compositions, raw materials and investigation methodologies of
mixtures analysed
The following main raw materials were used for the concrete
production:
Cement: Portland-composite cement CEM II/A-L 42.5 N, satisfying the
requirements of the standard LST EN 197-1:2000.
Fine aggregates: natural sand with the maximal size of the
particles not larger than 5 mm. The characteristics of the sand are
provided in Table 1.
Coarse aggregates: crushed gravel with the maximal size of 40 mm.
The characteristics of the coarse aggregate--gravel are provided in
Table 2. The characteristics of the expanded clay sand and expanded clay
gravel are provided in Table 3.
During the research 4 concrete mixtures with the markings A, B, C
and D were prepared.
Concrete A: class C25/30, slumping factor 3 cm, water/concrete
ratio--0.43. The coarse aggregates with the particles of the following
fineness were used for the production of the concrete A: single-fraction
gravel 20/40 mm (marking A-1); multi-fractional gravel 5/40 mm (marking
A-2); mixture of the two-fraction gravel 5/10 and 20/40 mm (marking
A-3).
Concrete B: class C16/20, slumping factor 3 cm, water/cement ratios
(0.66; 0.68; 0.68 and 0.58).
The mixture of the concrete B was selected in accordance to the
following:
1. computational--experimental method (marking B-1) (Manual for the
selection of the dense concrete mixtures NIIZB 1979);
2. tables, diagrams and nomograms (marking B-2) (Manual for the
selection of the dense concrete mixtures NIIZB 1979);
3. method used in the USA, called weight method (marking B-3)
(Kumar et al. 1993);
4. method used in Spain, called the method of Carlos de la Pena
(marking B-4) (Association national de fabricantes con sellocietan
1991).
The lightweight aggregate--expanded clay was used for the concrete
C and D. The following materials were used during mixing the concrete C:
expanded clay sand of 0-4 mm fraction, expanded clay gravel of 4-10 mm
fraction. The composition of the expanded-clay lightweight concrete C
and D was selected by using computational--experimental method described
in the reference material (IJKLMNLOP Q RK. 1966). Concretes C and
D--class C16/20, slumping factor 3 cm, concrete C--water/ cement ratio
0.52, and concrete D--water/cement ratio is equal to 0.61. Additionally,
15% of the used catalyst (comparing to the amount of the binding
materials) from the reactor of the catalytic cracking is added to the
expanded-clay lightweight concrete D.
The chemical composition of the unground catalyst is provided in
Table 4. Filler aggregate: the unground catalyst waste materials mostly
consist of the silicon and aluminium oxides. Additionally, the remains
of the following materials existed in the catalyst: CaO, MgO, [K.sub.2]O
and [Na.sub.2]O.
The compositions of the concrete mixtures A and B are provided in
Table 5. The quantities of the water and cement in the concrete A were
equal, only amounts of sand and gravel differed. After the calculation
of the composition of the concrete B by using methods I and II it was
estimated that the amounts of the raw materials do not differ a lot.
However, the mixture, created in accordance to the method III, included
significantly larger amount of sand, and the mixture, created in
accordance with the IV method, included more cement, gravel and water.
The concrete D of the concrete mixtures C and D, which compositions
are provided in Table 6, differs from the concrete C because the
catalyst from the reactor of the catalytic cracking was included
additionally.
All concrete mixtures were mixed manually in a laboratory. The
10x10x10 cm and 15x15x15 cm dimension samples were formed following the
verification and adjustment of the slumping factor of the concrete
mixture. The concrete composition was adjusted depending on the moisture
content in the aggregates. The created concrete mixture of the required
consistence was poured into the moulds smeared with the lubricant. The
samples were thickened by vibrating them on the laboratory vibrating
plate for approximately 1 min. The samples were stored in the moulds for
19 hours, protected against the shakes, vibrations and overdrying in the
environment of the temperature of 20[degrees]C [+ or -] 5[degrees]C.
After the samples were taken from the moulds, they were immediately
immersed into the water with temperature of 20[degrees]C [+ or -]
2[degrees]C (LST EN 12390-2 2003). In these conditions the samples were
stored until the test for the evaluation of the mechanical properties
was carried out. The average compressive strength of the concrete
samples produced from the mixtures A and B was estimated after 28 days.
The compressive strength of the expanded-clay lightweight concrete C and
D was estimated after 2, 7, 14 and 28 days of the hardening. The average
values of the analysed characteristics were estimated by using results
obtained from 5 samples.
The main physical and mechanical properties of the samples were
estimated by using the known standard methodologies: the density of the
samples was estimated according to LST EN 12390-7, the compressive
strength--LST EN 12390-3.
The thermographic analysis of the exothermic effect were carried
out for the concrete mixtures C and D. The temperature variations during
the bonding and hardening of the concrete were estimated according to
the methodology (Calcium aluminate cements 1999) developed by the
company "Alcoa". The analysis was carried out at the room
temperature (20[+ or -]1) [degrees]C. 1.3 kg weight paste of the
expanded-clay lightweight concrete was poured into the 10x10x10 cm size
mould. During the moulding the T type thermocouple, placed in the glass
tube, was inserted into the sample. After the formation of the concrete
sample, the mould was immediately placed into the metal box and isolated
with 50 mm thickness expanded polystyrene cover. The temperature was
measured and its values were recorded continuously throughout the heat
propagation processes in the sample.
During the test, the exothermic effect was recorded in two
different samples: in the first expanded-clay lightweight concrete C and
in the second expanded-clay lightweight concrete D, which includes 15%
of the used catalyst waste material.
3. Structural parameters
Theoretically, according to the Lykov ([TEXT NOT REPRODUCIBLE IN
ASCII]KOB 1978), the simplest model of the porous body can be
represented by the system consisting of spherical particles with the
small radius and of identical size as well as pores between these
particles. The spherical particles may be distributed in the space
differently. The low density distribution (cubic v = 90[degrees]) and
larger density distribution (hexagonal v = 60[degrees]) are
distinguished. The space porosity, in case of the analysed distributions
of the particles, depends on the angle v (an angle between the particles
of the material), but not on the radius of the particles. When the
distribution of the particles is cubicle, the porosity is 47.64%, when
hexagonal -25.95%. The shape of the pores between the particles can be
tetrahedral or rhombohedral. When particles are distributed cubically,
the radius of the pores between the particles is equal to 0.41 R. The
radius of the larger pores is equal to 0.288 R, in case the shape of the
pore is tetrahedral, and 0.414 R, when the shape of the pores is
rhombohedral. The tetrahedral pores occupy 7.37% of the volume, and
rhombohedral-18.58%. The structure of the pore volume is characterised
according to the homogeneity, anisotropicity and heterogenicity.
The structural factors of the concrete samples, i.e. factor of the
directional irregularity of the structure N, capillary speed g of the
mass flow rate at the normal conditions, effective porosity [W.sub.E],
total open porosity [W.sub.R] and reserve of pore volume R, were
estimated by following the methodology described in the reference
material (Maciulaitis 1996; Maciulaitis et al. 2008). The methodology
for the estimation of the factors is provided in Table 7.
Factors of the normal concrete are provided in Table 8. When the
size of the particles of the coarse aggregate is 20/40 mm, the obtained
porosity is 18.53%, when 5/40 mm-21.64%, and when the 5/10 and 20/40 mm
size particles were utilised together-25.26%. Considering the estimated
porosity values it can be concluded that the distribution of the
particles in the mixtures analysed is hexagonal, because their porosity
does not exceed 25.95%. Additionally, by considering the reserve of pore
volume, we are able to predict that samples A-1 will have higher
volumetric and operational frost resistance, and samples A-2 will have
lower volumetric and operational frost resistance.
Numeric values of the structural factors, provided in Table 9, show
that highest water absorption after 72 hours of soaking is obtained in
the samples produced from the mixture A-2, where multi-fractional 5/40
mm size aggregates were utilised. The anisotropy factors of the
structure's directional irregularity in the concrete samples A-1
and A-2 are very similar. And this factor in the sample A-3, where
two-fraction gravel mixture of 5/10 and 20/40 mm size was utilised, is
slightly lower. Structure's directional irregularity factor of the
samples, which composition was selected according to the
computational-experimental method, is the highest, and samples of the
concrete B-2 have the lowest value of this factor. Considering the
factors of the capillary mass flow rate, we can predict that conditional
diameter of the effective pores and capillaries would be higher for the
samples A and vice versa.
Table 9. Average water absorption, structure's directional
irregularity
4. Experimental results
Average compressive strength and density values of all samples
after 28 days of the hardening are provided in Table 10.
Research results show that the highest density of the samples,
which were produced by utilising the mixture of two-fraction gravel
(5/10 and 20/40 mm), is 2222 kg/[m.sup.3], however, the highest
compressive strength is achieved for the samples where multi-fractional
5/40 mm gravel was utilised. The highest values of the properties of the
concrete samples produced from the mixture B were obtained by estimating
the composition of the mixtures, according to the method I and IV. The
lowest density and compressive strength of the samples is obtained by
calculating the concrete composition, according to the data from the
tables, diagrams, nomograms and the method used in the USA, called as a
weight method.
Deltuva (2001) has stated in his research, that the strength of the
concrete can be ensured in several ways: by changing the composition of
the mixture, especially the water/cement ratio, granulometric
composition of the aggregates and by implementing particular
technological measures. During our implemented research the class of the
concrete A was selected as C25/30, but results of the experiment show
that the compressive strength of the concrete meet the defined
requirements for the strength, when multi-fractional 5/40 mm size gravel
and two-fraction mixtures of 5/10 and 20/40 mm size are utilised, but
the compressive strength of the mixture A-1 has not reached the required
value. The concrete samples produced from the mixtures B-1 and B-4
satisfy the requirements of the concrete of the intended class, but the
samples produced from the mixtures B-2 and B-3 do not. The density of
the concrete A and B satisfy the density requirements for the normal
concrete.
The density of the expanded-clay lightweight concrete samples
produced from the mixtures C and D differs slightly, it has increased by
7.7%. However, the compressive strength is higher in the samples which
have the catalyst waste material additionally included in the mixture.
The average compressive strength values of the concrete samples C
and D, estimated after 2, 7, 14 and 28 days of the hardening, are shown
in Fig. 1.
As it can be seen from Fig. 1, the compressive strengths of the
concrete C and D differ. The strengths of the concrete are similar after
2 days, but the difference increases considerably after 14 and 28 days.
The similar results were obtained in our earlier investigations
(Vaiciene 2007). Considering the results of the investigation, we can
conclude that, comparing to the strength after 7 days, the strength of
the expanded-clay lightweight concrete has increased gradually, after 14
days the compressive strength of the concrete C and D has increased by
14.78%, and by 24.27% after 28 days.
[FIGURE 1 OMITTED]
Fig. 2 and 3 show the views of the concrete samples after the
application of the compression press. Fig. 2 shows the view of the
compressed sample, which was hardened for 2 days and produced from the
mixture C of the expanded-clay lightweight concrete. Fig. 3 shows the
view of the compressed sample, which was hardened for 2 days and
produced from the mixture D. In the figures it can be seen that the
compressed samples have different colours. The hardened cement paste of
the samples, where the catalyst was utilised in the mixture, is much
lighter and less destroyed granules of the expanded clay can be seen.
[FIGURE 2 OMITTED]
[FIGURE 3 OMITTED]
From Fig. 2 it can be stated, the strength of the hardened cement
paste after 2 days of the hardening is higher than the one of the
expanded clay granules and fragmentation occurs in the granules of the
expanded clay. Skripkiunas, Vaitkevicius (2001) have identified that the
fragmentation of the concrete with the porous coarse expanded clay
occurs in the particles of the aggregate, but not in the contact area
between the mortar and aggregate as this happens during the testing of
the concrete with the high density coarse aggregate.
Fig. 3 shows that fragmentation occurs not in the granules of the
expanded clay, but the cement paste cracks first during the compression.
The adhesion of the cement paste in the sample after 2 days of the
hardening is lower than the strength of the expanded clay granules.
During the hydration of the cement, considerable large amounts of
the heat are dissipated in the cement paste. These amounts of the heat
are different during the various stages of the hydration of the cement
(Te[TEXT NOT REPRODUCIBLE IN ASCII]op 1996). During the measurement of
the exothermic effects the influence of the catalyst waste material
during the hardening of the mixture of the expanded-clay lightweight
concrete was estimated. Fig. 4 shows that during the hydration the
temperature of the mixture of expanded -clay lightweight concrete
reached 27 [degrees]C, when used catalyst was not included (mixture C),
and temperature has reached 27.6 [degrees]C, when catalyst waste
material was used (mixture D). The sample with the catalyst has reached
the maximal exothermic temperature earlier, after 880 minutes, and after
1179 minutes, when waste material was not utilised. The results of the
analysis showed that the larger the water/cement ratio, the shorter the
induction period of the hydration of the Portland cement and the sooner
the maximal exothermic temperature is reached. After reaching the
maximal value the exothermic temperature decreases.
[FIGURE 4 OMITTED]
Radiographic analysis was carried out for the samples produced from
the concrete mixtures C and D. According to the data of the X-ray
pattern shown in Fig. 5, it was estimated that the main minerals of the
expanded-clay lightweight concrete produced from the mixture C are
ettringite, dolomite, silica, calcite, portlandite, sunstone and cement
minerals. Mituzas et al. (2001) have identified that the hydrated cement
minerals (for instance, ettringite) growing in the cracks reduce the
strength of the hardened cement paste over the time.
[FIGURE 5 OMITTED]
Considering the data of the X-ray pattern, shown in Fig. 6, it was
identified that the main minerals of the samples of the expanded-clay
lightweight concrete, where 15% catalyst waste materials were utilised
(D), are illite, silica, calcite, portlandite, sunstone and cement
minerals. Therefore, due to the formation of the ettringite in the
mixture C, comparing to the D composition, where ettringite does not
exist, it can be explained, why the values of the mechanical properties
of the samples C are lower comparing to the ones of D.
[FIGURE 6 OMITTED]
5. Conclusions
1. After implementing of the investigations it was identified that
the physical and mechanical properties of the hardened normal concrete
depend on the size of the utilised coarse aggregates. The samples, where
the mixture of two-fraction gravel was utilised for the production, have
the largest density comparing to the multi-fractional and
single-fraction coarse aggregates. The largest compressive
strength--33.62 MPa is achieved in the samples, where multi-fractional
aggregates were utilised.
2. After the analysis of the different selection methods for the
concrete it was identified that the maximal strength is achieved, when
concrete mixtures are selected in accordance with the
computational--experimental and Carlos de la Pena methods'. The
former case can be explained by the fact that finer aggregate was
utilised for this method, and the latter--considerably larger amount of
the cement was utilised.
3. By comparing the structural characteristics of the samples
produced from the mixtures analysed, it was identified that the
capillary rate of mass flow is lower for the samples B-1. Additionally,
considerably less binding material was utilised for the production of
these samples, the structure of the mixture became smoother, and the
structure's directional irregularity factor of the mixture was
larger than 1.
4. The density of the samples of the expanded-clay lightweight
concrete, where 15% of catalyst waste material was added from the
reactor of the catalytic cracking, has increased by 7.7%, and the
compressive strength--by 24.27%. It is possible that such increase of
the density and mechanical characteristics has resulted from the fact
that no ettringite was formed in the mixture in this case.
Received 24 Feb 2009; accepted 15 June 2009
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Zornoza E, et al. 2007. Compatibility of fluid catalytic cracking
catalyst residue (FC3R) with various types of cement, Advances in Cement
Research 3(19): 117-124. doi:10.1680/adcr.2007.19.3.117
[TEXT NOT REPRODUCIBLE IN ASCII], A. B. 1978. [TEXT NOT
REPRODUCIBLE IN ASCII] [Lykov, A. V. Thermomass change (the directory)].
2-e [TEXT NOT REPRODUCIBLE IN ASCII] [TEXT NOT REPRODUCIBLE IN ASCII]
290 c.
[TEXT NOT REPRODUCIBLE IN ASCII] 1979. [TEXT NOT REPRODUCIBLE IN
ASCII] CCCP [Manual for the selection of the dense concrete mixtures.
Scientific research institute of concrete and femo-concrete of Gosstroy
of the USSR]. MOCKBA: [TEXT NOT REPRODUCIBLE IN ASCII]. 103 c.
[TEXT NOT REPRODUCIBLE IN ASCII] 10. M. 1966. [TEXT NOT
REPRODUCIBLE IN ASCII] [TEXT NOT REPRODUCIBLE IN ASCII] [Skramtaev, B.
G.; Shubenkin, P. F.; Bazenov, Ju. M. Ways of definition of structure of
concrete of various kinds]. Mocxsa: [TEXT NOT REPRODUCIBLE IN ASCII]
[TEXT NOT REPRODUCIBLE IN ASCII]. 158 c.
[TEXT NOT REPRODUCIBLE IN ASCII], X. 1996. [TEXT NOT REPRODUCIBLE
IN ASCII] [Tenor, Ch. Cement chemistry]. [TEXT NOT REPRODUCIBLE IN
ASCII]. 560 c.
Romualdas Maciulaitis (1), Marija Vaiciene (2), Ramune Zurauskiene
(3)
Department of Building Materials, Vilnius Gediminas Technical
University, Sauletekio al. 11, LT-10223 Vilnius, Lithuania
E-mail: (1) romualdas.maciulaitis@st.vgtu.lt;
(2) marija.vaiciene@st.vgtu.lt;
(3) ramune.zurauskiene@st.vgtu.lt
Romualdas MACIULAITIS. Prof., Doctor Habil of Technological
Sciences. He works at Dept of building materials of Vilnius Gediminas
Technical University (VGTU). Research interests: development of building
materials and analysis of their characteristics.
Marija VAICIENE. PhD student of Vilnius Gediminas Technical
University. Research interests include concrete technology and analysis
of their properties.
Ramune ZURAUSKIENE. Assoc. Prof., Doctor of Technological Sciences.
She works at Dept of building materials of VGTU. Research interests:
building ceramics, materials science, polymer materials, utilization of
waste materials.
Table 1. Characteristics of the fine aggregate
Sand
Concrete bulk particle bulk fineness
marking density, density, porosity, modulus
g/[cm.sup.3] g/[cm.sup.3] %
A 1.62 2.00 19.0 2.22
B 1.61 1.82 11.6 2.07
Table 2. Characteristics of the coarse aggregate
Gravel
Concrete bulk particle bulk
marking density, density, porosity, cleavage,
g/[cm.sup.3] g/[cm.sup.3] % %
A-1 1.40 2.56 43.43 15
A-2 1.50 2.39 39.40 10
A-3 1.52 2.40 38.59 14
B 1.35 2.60 48.00 14
Table 3. Characteristics of the expanded clay sand and expanded
clay gravel
Properties
Fraction of bulk particle bulk
the expanded density, density, porosity,
clay g/[cm.sup.3] g/[cm.sup.3] %
0-4 mm 0.543 1.5 63.80
4-10 mm 0.428 1.5 71.47
Table 4. Chemical composition of the catalyst waste material
Chemical composition, %
Si[O.sub.2] A[1.sub.2][O.sub.3] [Fe.sub.2][O.sub.3]
55.15 40.94 0.90
Chemical composition, %
Ti[O.sub.2] [P.sub.2][O.sub.5] [La.sub.2][O.sub.3]
1.48 0.11 1.41
Table 5. Composition of concrete mixtures A and B
Mixture Cement, Sand, Gravel, Water,
marking kg/[m.sup.3] kg/[m.sup.3] kg/[m.sup.3] l/[m.sup.3]
A-1 435 402 1168 187
A-2 435 325 1263 187
A-3 435 321 1268 187
B-1 272 532 1151 174
B-2 292 514 1131 185
B-3 262 966 lOlS 172
B-4 390 363 1275 221
Table 6. Composition of concrete mixtures C and D
Composition
Expanded clay, kg/[m.sup.3]
Concrete Cement,
marking kg/[m.sup.3] 0-4 mm 4-10 mm
C 418 159 238
D 355 159 238
Composition
Concrete Sand, Water Catalyst
marking kg/[m.sup.3] 1/[m.sup.3] kg/[m.sup.3]
C 823 216 -
D 823 216 63
Table 7. Characteristics of the modified structural factors
(Maciulaitis, Malaiskiene 2009)
Title of the
parameter and units
of measurement Physical meaning of the factors
Reserve of pore The reserve of pore volume determines
volume R, % the sample's pore volume part that ini-
tially is not filled with the water, but is
filled gradually during the cyclic tests.
Then the force impulse occurs in this part
(on the freezing surface). The larger the
reserve of pore volume, the higher the
volumetric and operational frost resis-
tance of the body shall be
Structure's direc- Structure's directional irregularity factor
tional irregularity allows us to estimate the irregularity of
factor, N the structure of the effective capillaries
according to their reciprocal length and
this factor has an impact on the opera-
tional frost resistance
Effective porosity Sample's effective porosity shows the
[W.sub.E], % percentage of the effectively functioning
pores and capillaries in the sample.
Capillary rate of The capillary rate of the mass flow shows
mass flow G, the conditional diameter of the effective
g/[cm.sup.2] pores and capillaries.
Total open porosity The ratio of the total open porosity char-
[W.sub.R], % acterises sample's all linked open pore
volume according to the aspect of macro-
structure and microstructure.
Title of the
parameter and units
of measurement Equations
Reserve of pore R = (1 - [W.sub.E]/[W.sub.R]).100
volume R, %
Structure's direc- N = [H.sub.max] - [H.sub.min]/[H.sub.min]
tional irregularity
factor, N
Effective porosity [W.sub.E] = [m.sub.1] - m/m .[rho].100
[W.sub.E], %
Capillary rate of G = [m.sub.1] - m/ S
mass flow G,
g/[cm.sup.2]
Total open porosity [W.sub.R] = [m.sub.2] - m/m .[rho].100
[W.sub.R], %
Title of the
parameter and units Description and dimensions of the
of measurement constituents of the main parameter
Reserve of pore [W.sub.E] - effective porosity according to
volume R, % the water absorption after 72 hours,
[W.sub.R] - total open porosity according to
the water absorption by vacuuming
(by using special mode), %
Structure's direc- [H.sub.max], [H.sub.min] - rates of
tional irregularity capillary wetting front (after 2 hours), mm
factor, N
Effective porosity [m.sub.1] - mass of the sample saturated by
[W.sub.E], % using capillary pulling method, g
m - mass of the sample dried to the
stable mass, g
Capillary rate of [m.sub.1] - mass of the sample saturated by
mass flow G, using capillary pulling method, g
g/[cm.sup.2] m - mass of the sample dried to the
stable mass, g
S - area of the sample's effective
surface, [cm.sup.2]
Total open porosity [m.sub.2] - mass in the air of the sample
[W.sub.R], % impregnated in the vacuum, g
m - mass of the sample dried to the
stable mass, g
[rho] - sample's density, kg/m3
Table 8. Average values of the structural factors of
the concrete samples, produced from the mixture A
Effective Total open Reserve of
Marking porosity [W.sub.E], porosity [W.sub.R], pore volume
% % R, %
A-1 15.89 18.53 14.30
A-2 20.31 21.64 6.00
A-3 22.8 25.26 10.15
Table 9. Average water absorption, structure's directional
irregularity factor and capillary rate of mass flow values
of the concrete samples
Marking Water Structure's Capillary
absorption, directional rate of mass
W, % irregularity flow G,
factor, N g/[cm.sup.2]
A-1 7.14 1.12 0.50
A-2 8.25 1.15 0.48
A-3 7.87 0.88 0.49
B-1 3.63 0.79 0.29
B-2 3.86 0.40 0.37
B-3 4.04 0.53 0.31
B-4 4.03 0.43 0.34
Table 10. Average density and compressive strength values of
the concrete produced from the mixtures A, B, C and D
Mixture's Average density, Average compressive
marking kg/[m.sup.3] strength after 28
days, MPa
A-1 2185 27.17
A-2 2191 32.95
A-3 2222 33.32
B-1 2390 21.66
B-2 2345 17.78
B-3 2282 18.38
B-4 2411 22.80
C 1526 16.69
D 1643 20.74