The effect of vertical air gaps to thermal transmittance of horizontal thermal insulating layer/Ploksciu sandurose susidaranciu vertikaliuju oro plysiu poveikis horizontaliojo termoizoliacinio sluoksnio silumos laidumui.
Sadauskiene, Jolanta ; Buska, Andrius ; Burlingis, Arunas 等
1. Introduction Dual density thermal insulating boards are produced
in factory and consist from two connected different density layers. The
use of these boards allow to reduce the time, cost and amount of works,
when insulating flat roofs. Dual density single ply thermal insulating
boards are used instead of two-ply joint overlaying thermal insulation layer (Buska and Maciulaitis 2007). Due to deviation of dual density
single-ply board measurements, vertical air gaps may form at the joints
of it. The results of the performed experiments (Endriukaityte et al.
2003) reveal, that when air gaps form in the walls of buildings, thermal
convection takes place in them, therefore the effective thermal
conductivity of the thermal insulation layer increases (Manik et al.
2008). Depending on the method of laying the rock wool boards on flat
roofs, the formed air gaps might be long and blown through by wind. For
this reason, the effect of air gaps on the effective thermal
conductivity of the thermal insulation layer must be evaluated.
Results of experiments on the influence of air gaps on the thermal
properties of walls are presented in sources (Chebil et al. 2003;
Bankvall and Sikander 2008; Qin et al. 2009; Seduikyte and Paukstys
2008; Sadauskiene et al. 2009). However, there are no data about the
evaluation of the influence of vertical air gaps on the thermal
transmittance of the roof, when they are formed in thermal insulation
layer laid horizontally on a flat roof. The Standard EN ISO 6946:1997
gives a method of calculating the thermal resistance of air gaps forming
in buildings' components, when the thickness of the thermal
insulation material is not higher than 50 mm. However, the requirements
to thermal resistances presented in building technical regulation STR 2.05.01:2005 are stronger; therefore a thermal insulation layer of 50 mm
is not sufficient to comply with them. The thermal insulation layers of
flat roofs of new and existing buildings have to be thicker. Therefore,
a need arose to determine whether the standard (EN ISO 6946:1997) method
of calculation is suitable for calculating the thermal resistance of air
gaps, when the thickness of the thermal insulation layer is 100 mm, 150
mm or 200 mm.
As mentioned above, the aim of this project was to determine the
reliability of the calculation method, presented in the standard (EN ISO
6946:1997), used for calculating the influence of air gaps on thermal
resistance of horizontally laid thermal insulation layers, compare these
results with the measurements of thermal conductivities and to determine
the corrections to thermal transmittance value of horizontally laid
thermal insulation, which is enlarged due to the formed air gaps.
2. The potential of forming vertical air gaps in the joints between
horizontally laid thermal insulation boards
Dual density rock wool boards for insulation of flat roofs with the
dimensions of 2000 mm x 600 mm have been selected for testing. The
highest allowed deviations of the board dimensions were determined
according to the EN 13162:2000:
--the allowed deviation of length is [+ or -]2% or up to [+ or -]40
mm;
--the allowed deviation of width is [+ or -]1.5% or up to [+ or -]9
mm;
--the allowed deviation from squareness according to the width and
length is up to 5 mm/m.
The width and length of the boards were measured with the precision
of 1 mm, according to the requirements of EN 822:1997, and the
squareness with the precision of 0.5 mm, rounding to 1 mm/m, according
to the requirements of EN 824:1998.
After measuring the boards used for testing, these average
deviations were determined:
--deviation of length up to [+ or -]20 mm;
--deviation of width up to [+ or -]5 mm;
--deviation from squareness according to width and length 3 mm/m.
[FIGURE 1 OMITTED]
The results show that the measured average deviations of the
dimensions of thermal insulation boards are lower than the highest
allowed deviations indicated in the standard (EN 13162:2000). The width
of vertical air gaps, forming in the thermal insulation layer between
these boards was up to 5 mm. In such gaps air is capable of moving due
to convection and influence of infiltration (Valancius et al. 2006). To
prevent forming long air gaps blown through by wind, it is necessary to
ensure the integrity of this layer and it is recommended to lay down the
thermal insulation boards by overlapping their joints (Fig. 1).
After covering a rectangular area with dual density boards, the
ratio of the joints in connections between the thermal insulation boards
to the unit area of the thermal insulation layer has been determined.
The area in Fig. 1 marked with the dotted line has the dimensions of
4000 x 1800 mm, i.e. 7.2 [m.sup.2]. In this area, the total length of
joints between the thermal insulation boards is: 4 m x 3 + 1.8 m x 2 =
15.6 m. Therefore, in one square metre of thermal insulation layer
installed like this, the length of joints would be 15.6 / 7.2 = 2.167
m/[m.sup.2].
According to the highest allowed deviations for board dimensions,
the highest theoretical combinations of air gaps, which can form in the
thermal insulation layer, have been determined:
* at the short 600 mm long edges:
--triangular 0/6 mm wide air gaps, whose resultant gap width is 3
mm. It is assumed that such gaps make up to half of the total number of
gaps;
--other gaps are assumed to be 1.3 mm wide.
* at the 2000 mm long edges:
--the biggest triangular 0/18 mm wide air gaps, whose resultant gap
width is 9 mm. It is assumed that such gaps make up to one third of the
total number;
--the biggest rectangular 18 mm wide air gaps. It is assumed that
such gaps make up to one third of the gaps;
--the remaining part is gap-free joints, which make up the
remaining one third of the total.
Based on these assumptions, in the analysed 7.2 [m.sup.2] area next
to the short edges 1.8 m length by 3 mm width and 1.8 m length by 1.3 mm
width vertical air gaps will form; next to the long edges 4 m length by
9 mm width, 4 m length by 18 mm width gaps and 4 m length gap-free
joints will form. These data, when recalculated for the thermal
insulation layer area of 1 [m.sup.2], become:
--1.3 mm wide gaps' length is 0.25 m, area 0.000325 [m.sup.2];
--3 mm wide gaps' length is 0.25 m, area 0.00075 [m.sup.2];
--9 mm wide gaps' length is 0.556 m, area 0.005 [m.sup.2];
--18 mm wide gaps' length is 0.556 m, area 0.01 [m.sup.2].
According to the measured deviations of dimensions of the tested
boards, practical combinations of air gaps, which can form in the
thermal insulation layer, were determined:
* at the short 600 mm long edges:
--biggest triangular 0/6 mm wide air gaps, whose resultant gap
width is 3 mm. It is assumed that such gaps make up to half of the total
number of gaps;
--the other half of the joints are assumed to be gap-free;
* at the long 2000 mm long edges:
--the biggest triangular 0/6 mm wide air gaps, whose resultant gap
width is 3 mm. It is assumed that such gaps make up to one third of the
total number of gaps;
--the biggest rectangular 5 mm wide air gaps. It is assumed that
such gaps make up to one third of the total number of gaps;
--the remaining part is gap-free joints, which makes up to the
remaining one third of the total.
Based on these assumptions, in the marked (Fig. 1) 7.2 [m.sup.2]
area next to the short edges 1.8 m length by 3 mm width and 1.8 m length
gap-free joints will form; next to the long edges, 4 m length by 3 mm
width, 4 m length by 5 mm width gaps and 4 m length gap-free joints can
be formed. These data, when recalculated for the thermal insulation
layer area of 1 [m.sup.2], become:
--3 mm wide gaps' length is 0.806 m, area 0.0024167 [m.sup.2];
--5 mm wide gaps' length is 0.556 m, area 0.0027778 [m.sup.2].
3. Calculation of thermal resistance of vertical air gaps formed in
horizontal thermal insulation layer
After determining the forming possible air gaps in the joints
between the thermal insulation boards, the thermal resistance of
vertical air gaps in 50 mm thick thermal insulation layer was
calculated, when the width of air gaps is 3 mm, 5 mm, 7 mm, 9 mm, 12 mm,
15 mm, 18 mm and 20 mm. The calculations were done according to the
formula (1) presented in EN ISO 6946:1997:
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII] (1)
here: [R.sub.g]--thermal resistance of the air gap, ([m.sup.2] *
K)/W; d--the height of the air gap, mm; b--the width of the air gap, mm;
[h.sub.a]--surface coefficient of heat transfer by conduction and
convection. When the heat flows upwards, it is higher than 1.95
W/([m.sup.2] * K) and 0.025/d W/([m.sup.2] * K) (EN ISO 6946:1997);
E--the radiative thermal transmittance between surfaces, calculated by
the formula (2):
E = 1/1/[[epsilon].sub.1] + 1/1/[[epsilon].sub.2] -1, (2)
here: [[epsilon].sub.1] and [[epsilon].sub.2]--the thermal
emissivities of surfaces bordering the air gap; [h.sub.ro]--the surface
coefficient of heat transfer by radiation of black body, equal to 5.1
W/([m.sub.2] x K) for a surface with the temperature of 10 [degrees]C
(EN ISO 6946:1997).
When calculating, it is assumed that [h.sub.a] [approximately equal
to] 2.0 (EN ISO 6946:1997) and [[epsilon].sub.1] = [[epsilon].sub.2]
[approximately equal to] 0.8.
The calculation results of thermal properties of vertical air gaps
forming in horizontal thermal insulation layers in Table 1 show, that
the value of the thermal conductivity of vertical air gaps increases,
when the width of the air gap increases. However, in this case, the
height of the air gaps is not taken into account (it is constant at all
times, i.e. 50 mm). In order to evaluate the thermal properties of the
roof construction, when the thermal insulation layer is thicker than 50
mm, the method of calculation presented in the standard is not
appropriate.
4. Experimental measurements
In order to determine the influence of the height of the air gap on
the thermal conductivity of the thermal insulation layer, experimental
measurements were performed.
The thermal conductivities of the vertical air gaps in horizontal
thermal insulation layers were measured with a thermal conductivity
measurement apparatus according to ISO 8301:1991, which has the central
measuring part with the area of 250 x 250 mm, the temperature gradient through a specimen approximately 20 [degrees]C, the temperature of the
horizontal hot bottom plate 20 [degrees]C, the temperature of the
horizontal cold top plate approximately 0 [degrees]C, the direction of
the heat flow is vertical, going upwards.
The thermal conductivities of vertical air gaps are determined in
this order:
--the thermal conductivity of the studied thermal insulation board
is measured;
--three parallel 200 mm long air gaps are cut at 60 mm distances
between them in the central part of the specimen - to measure extremely
narrow air gaps (Fig. 2); two parallel 200 mm long air gaps, distanced
at 200 mm or 150 mm away from each other, to measure gaps wider than 5
mm;
--the thermal conductivity coefficients of the samples with air
gaps of various widths are measured.
[FIGURE 2 OMITTED]
The thermal conductivity of unventilated vertical air gap is
calculated by formula (3):
[[lambda].sub.o = [lambda] * A - [[lambda].sub.m] *
[A.sub.m]/[A.sub.o] (3)
here:[lambda]--the thermal conductivity of the specimen with air
gaps, W/(m * K); A - the central measuring area of the measuring
apparatus, [m.sup.2]; [[lambda].sub.m]--the thermal conductivity of the
material of the specimen, when measured without air gaps, W/(m * K);
[A.sub.m]--the area of material of the specimen, equal to A-[A.sub.o],
[m.sup.2]; [A.sub.o]--the total area of air gaps, [m.sup.2].
[FIGURE 3 OMITTED]
The measurements in Fig. 3 show, that the values of thermal
conductivity of closed unventilated air gaps, with width from 1.3 mm to
5 mm and height from 50 mm to 250 mm, are similar. When the values of
the air gaps width and height become bigger, the value of the thermal
conductivity increases proportionally. It shows that the influence of
air gaps up to 5 mm in width and 250 mm in height on the thermal
conductivity of the thermal insulation layer is insignificant. Vertical
air gaps of this size do not have significant influence on the
building's heat losses through the roof. However, the influence of
wider vertical air gaps must be evaluated by calculating effective
thermal resistance of the thermal insulation layer.
Comparing the values of thermal conductivity of 50 mm high air
gaps, calculated according to the standard (EN ISO 6946:1997) with the
coefficient values of the thermal conductivity of air gaps of the same
size determined by the experiment (Table 2), major differences were
found. The difference between the results of calculations and
measurements is the lowest, when the width of the vertical air gap is 12
mm. Where the air gaps are narrower, the measured thermal conductivity
values are lower than the calculated, and when they are wider than 12
mm, these measured values are higher. This shows that the calculation
method presented in the standard (EN ISO 6946:1997) is not accurate.
5. The corrections to thermal transmittance to evaluate the
influence of vertical air gaps
According to standard (EN ISO 6946:1997), the correction
[Delta]U" = 0.01 W/([m.sup.2] * K) to the thermal transmittance of
the roof construction, was calculated. However, when calculating this
correction it was not evaluated that the thickness of the thermal
insulation layer (in which the vertical air gaps are formed) can vary
from 50 mm to 250 mm, and the width and height of the forming air gaps
per area unit of the thermal insulation layer will be different.
Therefore the correction may be too high in one case and too small in
another. In order to evaluate the effect of air gaps, forming between
boards on the thermal transmittance over horizontal thermal insulation
layers, the corrections to thermal transmittance of the thermal
insulation layer were determined (Table 3), according to the data
derived from measurements and to the forming vertical air gap
combinations per area unit of the thermal insulation layer. This
correction shows, how many times the overall thermal conductivity of the
thermal insulation layer with vertical air gaps is higher than the
thermal conductivity of a layer of the same thickness without the air
gaps. The effective thermal conductivity of the thermal insulation layer
with vertical air gaps is calculated by the formula (4):
[lambda] = [summation]([[lambda].sub.o,i] * [A.sub.o,i] +
[lambda].sub.m] * [A.sub.m]/A, (4)
here: [lambda]--the effective thermal conductivity of the thermal
insulation layer with vertical air gaps, W/(m * K);
[[lambda].sub.o,i]--the thermal conductivity of the vertical air gap
which has the width of i, W/(m * K); [A.sub.o,i]--the area of the
vertical air gap which has the width of i, [m.sup.2];
[[lambda].sub.m]--the thermal conductivity of the material of the
thermal insulation layer, W/(m * K); [A.sub.m]--the area of the material
of the thermal insulation layer excluding the gaps: [A.sub.m] = A
[summation] [A.sub.o,i], [m.sup.2]; A--the total area of the thermal
insulation layer (area with air gaps included: A = [A.sub.m] +
[summation] [A.sub.o,i]), [m.sup.2].
The areas of air gaps of all widths are calculated for 1 [m.sup.2]
of the total area. Therefore, in the formula A = 1 [m.sup.2].
Having acquired the effective thermal conductivities of thermal
insulation layers with vertical air gaps of various heights and widths,
the effective thermal transmittances of horizontal thermal insulation
layers and the corrections of these coefficients to evaluate the
influence of the air gaps were calculated (Table 3). Using these
results, the probable increase of the thermal transmittance value due to
the influence of vertical air gaps forming in the joints was calculated.
The calculations are provided in Table 4.
The results show that the standardised [Delta]U"= 0.01
W/([m.sup.2] * K) correction is too all-encompassing and not always
appropriate. In some cases it is up to 6 times higher or up to 4 times
lower than necessary. A single value of such correction is not
sufficient for the big variety of roof thermal insulation boards.
According to the results of measuring and calculations (Table 3),
an empiric equation to calculate the correction of thermal transmittance
value of the thermal insulation layer with air gaps was derived. The
empiric equation (5) of the correction coefficient to thermal insulation
boards with combinations of air gaps of biggest widths is:
[k.sub.u] -0.00000112 * [d.sup.2] + 0.0001312 * d + 0.9998, (5)
here: [k.sub.u]--the coefficient of correction to the thermal
insulation layer due to vertical air gaps formed in the layer; d--the
thickness of the thermal insulation layer, mm.
Then the effective thermal transmittance of the thermal insulation
layer with combinations of air gaps of biggest widths would be
calculated by equation (6):
U = [U.sub.m] * [k.sub.u], (6)
here: [U.sub.m]--the thermal transmittance of the thermal
insulation layer without air gaps, W/([m.sup.2] * K).
6. Conclusions
1. The values of thermal conductivity coefficients of vertical 50
mm height air gaps, calculated according to EN ISO 6946:1997, differ
significantly from the measured values of thermal conductivity
coefficients of vertical air gaps of the same height. It shows that the
method of calculation provided in the standard is not accurate.
2. Through a theoretical research it was determined that between
thermal insulation boards conforming to the common European standard EN
13162:2000, when they are used to insulate a rectangular area, may form
the air gaps of up to 18 mm in width, with the total area of 160
[cm.sup.2] per total area of one square meter.
3. After completing the experimental measurements of thermal
conductivity, it is determined that the height of closed unventilated
air gaps has no influence on the effective thermal conductivity
properties of thermal insulation layer, when the width of the air gap is
less than 5 mm.
4. In case of wider than 5 mm air gaps, the thermal transmittance
of the thermal insulation layer can increase up to 20%, therefore the
influence of the gaps must be evaluated.
5. In order to avoid extra heat losses due to the influence of air
gaps, which form when installing the thermal insulation layer using
single ply boards, it is necessary to fill up the air gaps that are
wider than 5 mm with pieces of a light mineral wool.
6. The manufacturers of dual density thermal insulating boards,
after determining the exact deviations of dimensions of boards and the
probabilities of air gaps formations, should provide the empirical
formula, in the order described in this article, enabling to calculate
the correction factors to thermal transmittance values of horizontal
thermal insulation layers with air gaps.
7. The manufacturers should provide the further investigation of
the technical possibilities to reduce the limits of the measurements of
dual density rock wool boards to exclude an additional thermal
transmittance due to influence of air gaps.
Received 02 Feb 2009, accepted 23 May 2009
References
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Sadauskiene, J.; Stankevicius, V.; Bliudzius, R.; Gailius, A. 2009.
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Jolanta Sadauskiene (1), Andrius Buska (2), Arunas Burlingis (3),
Raimondas Bliudzius (4), Albinas Gailius (5)
(1,3,4) Institute of Architecture and Construction of Kaunas
University of Technology, Tunelio g. 60, LT-44405 Kaunas, Lithuania
(2,5) Vilnius Gediminas Technical University, Sauletekio al. 11,
LT-10223 Vilnius, Lithuania
E-mail: (1) jolanta.sadauskiene@asi.lt;
(2) andrius.buska@st.vgtu.lt,
(3) arunas.burlingis@asi.lt;
(4) silfiz@asi.lt;
(5) albinasgailius@yahoo.com
Jolanta SADAUSKIENE. Doctor, Researcher at the Laboratory of
Thermal Building Physics at the Institute of Architecture and
Construction, KTU. Research interests: the moisture state of the
building constructions; physical-technical processes in building
envelopes; heat loss in buildings.
Andrius BUSKA. PhD student, Dept of Building Materials, Vilnius
Gediminas Technical University. Research interests: thermal insulation,
mechanical properties of thermal insulation products.
Arunas BURLINGIS. Doctor, Senior Researcher at the Laboratory of
Thermal Building Physics at the Institute of Architecture and
Construction, KTU. Research interests: thermal processes in building,
thermal and hygric properties of building materials and elements
Raimondas BLIUDZIUS. Doctor, Assoc. Professor, Chief Researcher at
the Laboratory of Thermal Building Physics of the Institute of
Architecture and Construction, KTU. Research interests: heat transfer,
technical properties of thermal insulations products.
Albinas GAILIUS. Doctor, Professor, Dept of Building Materials,
Vilnius Gediminas Technical University. Author and co-author of over 140
publications. Research interests: materials science, theoretical and
experimental investigations of structure and properties of building
materials; durability, quality assurance and control of composite
materials; recycling and reuse of wastes in production of building
materials in sustainable development context.
Table 1. The results of calculations of the thermal properties of
vertical air gaps, forming in horizontal thermal insulation layer,
according to EN ISO 6946
The thermal
resistance The thermal
of the conductivity
vertical of the
The height The width air gap vertical
of the of the [R.sub.g], air gap
vertical air vertical air [m.sup.2] x [[lambda].sub.g],
gap d, mm gap b, mm K/W W/(m x K)
50 3 0.26660 0.18755
50 5 0.26422 0.18924
50 7 0.26189 0.19092
50 9 0.25962 0.19259
50 12 0.25634 0.19506
50 15 0.25320 0.19748
50 18 0.25021 0.19983
50 20 0.24830 0.20137
Table 2. The comparison of calculated according to the
standard (EN ISO 6946:1997) thermal conductivity values
of 50 mm height vertical air gaps with the thermal
conductivity of the same height, determined by experiment
The width of the Calculated Measured
vertical air [[lambda].sub.b], [lambda],
gap b, mm W/(m x K) W/(m x K)
3 0.18755 0.07033
5 0.18924 0.09959
7 0.19092 0.15615
9 0.19259 0.16725
12 0.19506 0.19477
15 0.19748 0.21774
18 0.19983 0.21378
20 0.20137 0.21649
Table 3. The corrections to thermal transmittance of thermal
insulation layers with the biggest and average combinafions
of vertical air gaps
The
The thickness of [[lambda].sub.m], Effective
the MW the MW layer [lambda],
layer d, mm W/m x K W/(m x K)
The corrections for 2000 x 600 mm boards with the combinations
of air gaps of biggest width in the thermal insulation layer
50 0.036 0.03854
100 0.036 0.04062
150 0.036 0.04245
200 0.036 0.04413
The corrections for 2000 x 600 mm boards with the combinations of
air gaps of average width in the thermal insulation layer
50 0.036 0.03626
100 0.036 0.03626
150 0.036 0.03630
200 0.036 0.03635
The The [U.sub.m],
coefficient of the Effective
of correction MW layer U, W/
[k.sub.[lambda]] W/([m.sup.2] x K) [m.sup. 2] x K
The corrections for 2000 x 600 mm boards with the combinations
of air gaps of biggest width in the thermal insulation layer
1.0706 0.6415 0.6815
1.1283 0.3392 0.3800
1.1791 0.2306 0.2700
1.2257 0.1747 0.2127
The corrections for 2000 x 600 mm boards with the combinations of
air gaps of average width in the thermal insulation layer
1.0072 0.6415 0.6456
1.0072 0.3392 0.3415
1.0083 0.2306 0.2324
1.0098 0.1747 0.1763
The
coefficient
of correction [Delta]U=U-[U.sub.m]
[k.sub.U]
The corrections for 2000 x 600 mm boards with the combinations
of air gaps of biggest width in the thermal insulation layer
1.0624 0.0400
1.1202 0.0408
1.1709 0.0394
1.2175 0.038
The corrections for 2000 x 600 mm boards with the combinations of
air gaps of average width in the thermal insulation layer
1.0064 0.0041
1.0068 0.0023
1.0078 0.0018
1.0092 0.0016
[lambda]--the effective thermal conductivity of mineral
wool (MW) with vertical air gaps, W/(m x K);
[k.sub.[lambda]]--the coefficient of correction to mineral
wool layer thermal conductivity due to forming of air;
U--the effective thermal transmittance of mineral wool
with vertical air gaps, W/([m.sup.2] x K);
[k.sub.U]--the coefficient of correction to mineral wool
layer thermal transmittance due to forming of vertical air gaps:
[Delta]U--the correction to roof thermal
transmittance, W/([m.sup.2] x K).
Table 4. The corrections to thermal insulation layer with the
biggest and average combinations of air gaps due to
the influence of vertical air gaps formed in joints
between the boards
The thickness of Correction Ratio
MW layer d, mm [Delta]U [Delta]U"/[Delta]U
The corrections to 2000 X 600 mm boards with the combinations
of biggest air gaps due to the influence of air gaps formed
in joints between the boards
50 0.0400 0.25
100 0.0408 0.245
150 0.0394 0.254
200 0.0380 0.26
The corrections to 2000 X 600 mm boards with the combinations
of average air gaps due to the influence of air gaps formed
in joints between the boards
50 0.0041 2.44
100 0.0023 4.35
150 0.0018 5.56
200 0.0016 6.25