Structural design of polymer protective coatings for reinforced concrete structures. Part I: theoretical considerations.
Kamaitis, Zenonas
Abstract. In a number of situations reinforced concrete structures
must be protected by barrier materials to prevent contact with
aggressive agents. One of the ways to protect concrete structures from
corrosion is to use protective polymer coatings. Polymers as coating
materials are not totally resistant and impermeable to all aggressive
agents. Gases, vapors and liquids penetrate into a polymer so that the
polymer mass swells and eventually disintegrates. However, the
penetration/disintegration progresses at a much lower rate than that in
the concrete. Surface coatings are able to reduce considerably the
penetration, to slow down the rate of deterioration of concrete cover
and to overcome most durability problems associated with external
attack. In this article the mechanism of degradation of polymer coatings
are analyzed. Methodology and predictive models for the degradation over
time caused by aggressive actions of polymer coatings are presented.
Proposed models can be applied to design of polymer coatings. Such a
design of coatings is presented in a simple form for engineering design
purposes.
Keywords: reinforced concrete, corrosion, polymer coatings,
physical/chemical resistance, diffusion, adhesion, design.
1. Introduction
Corrosion is a serious problem for the durability of reinforced
concrete (RC) structures. One of the ways to protect RC structures from
corrosion is to use protective coatings. There may be need for
protection and prevention of chemical attack on concrete in such places
as industrial floors, chemical process plants, tanks, silos, industrial
chimneys, sewers and sewage plants. In special circumstances protection
might be necessary in such ordinary locations as foundations, bridge
structures, or dams. The barrier coatings of non-degradable materials
are to insulate the concrete and steel reinforcement from the
surrounding environment and to increase durability of a new structure or
extend the service life of an existing one.
A large number and variety of protective surface treatments and
coatings on the base of polymers have been developed for concrete
surfaces in those instances when a special protection against aggressive
attack is necessary. Polymer compositions are the multi component
systems and relatively expensive materials. To optimize properties and
costs, coatings have to be carefully formulated, placed and cured. Minor
variations in formulation can lead to very substantial changes in
performance. Performance or the effectiveness of any barrier coating in
any exposure is a complex function of material type and formulation,
coating thickness, surface preparation, and adhesion between coatings
and substrate. Coatings have to be formulated to be compatible with the
exposure conditions.
Methods for improving the performance of concrete structures by
coatings have been investigated for many years [1-17] and many standards
are published (ASTM, ACI, JIS, JASS etc) [18]. Little knowledge is
available for the efficiency of the various protective measures for
concrete and further research on their technical and economical
effectiveness is needed.
Guide specifications from the manufacturers suggests what kinds of
protection have been used against specific exposure without indicating
how this exposure will effect the performance of a barrier coating in a
given situation avec prolonged period of time. Protective polymer
barriers generally have a limited service life. A serious problem for a
structural engineer is in selecting an appropriate polymer material and
its formulation for a particular situation and to assess the factors
affecting a coating performance over the life of a structure. For this
reason it is desirable that theoretical methods should exist.
Unfortunately, the theoretical methods of design of protective coatings
for RC have up until now achieved only a very limited success [eg 3, 5,
12, 14, 15]. One reason is that deteriorating agents can have quite
different effects on different polymer materials leading sometimes to
large scatter in the experimental data and high level of uncertainty.
In this article the mechanisms of degradation of polymer coatings
are analysed. Deterioration models of polymer coatings are presented.
The proposed models can be applied to the design of polymer coatings.
Such a design of coatings is presented in a simple form for engineering
design purposes.
2. Mechanism of polymer coatings degradation
It should be noted that polymer materials are not totally resistant
and impermeable to all aggressive agents and do not provide a total
protection. Chemical/physical degradation of polymers and rebounding of
coatings are the major phenomena affecting the durability of
anticorrosion protection. The mechanisms of destructive processes in
such heterogeneous materials as polymer composites are complicated and
not completely understood. Degradation of polymers mainly involves
swelling, dissolution and scission of molecular chain bonds. A wide
variety of reactions is possible for polymer degradation. The transport
of gases and liquids aggressive to substrate into or through polymer
coating is the major problem of its delamination.
Various mechanisms of deterioration of polymer composites and
coatings are summarised in Table 1 [3].
There are many parameters that influence the deterioration process
of coatings, such as chemical agents, temperature, solar radiation,
pressure, abrasion, cyclic temperature-moisture changes etc. All these
parameters can occur simultaneously or they can be complementary to one
another. The barrier may be subjected to continuous exposure or
intermittent contact occasioned by splash, spray, or accidental wetting
with aggressive substances. Usually chemical/physical degradation and
rebounding of coatings is the major problem of degradation leading to
their cracking and delamination.
On the basis of the degradation processes the basic requirements
for protective coatings of concrete structures in aggressive
environments can be formulated. They are as follows:
* resistivity to chemical/physical actions;
* low permeability to water, solutions and gases;
* good bond to concrete and/or steel;
* sufficient flexibility to avoid cracking caused by thermal or
mechanical stresses;
* similar physical properties of the overlay material and
underlying concrete;
* adequate abrasion or skid resistance;
* resistivity to chemical action of concrete and humidity in
concrete;
* bridging of fine cracks in concrete.
3. Modelling of polymer coatings degradation
As is shown in Table 1, the degradation of coatings is a complex
interaction of physical and chemical processes. The damaging process in
polymer coatings is governed mainly by permeability/diffusion and
chemical/ physical degradation due to losses in intermolecular cohesion
and interaggregate adhesion. Thus, the changes in the material
properties, R, are due to diffusion and chemical reactions:
dR / dr = [[alpha].sub.1] dc / dt + [[alpha].sub.2] dr / dt, (1)
where the first term represents the rate of diffusion and the
second one is the rate of chemical reactions; [[alpha].sub.1] and
[[alpha].sub.2] are constant parameters.
It is recognised that diffusion is the principal mechanism that can
be described by the well-known Fick's second law taking into
consideration the chemical reaction:
d[c].sub.x] / dt = D [d.sup.2][c.sub.x] / d[x.sup.2] - k ([c.sub.x]
- [c.sub.r]), (2)
with c = [c.sub.0] at t [greater than or equal to] 0 and x = 0;
c = [c.sub.x] at t > 0 and [d.sub.pc] [greater than or equal to]
x > 0;
c = 0 at t = 0 and [d.sub.pc] [greater than or equal to] x > 0;
[c.sub.x] > [c.sub.r] at [d.sub.p c] [greater than or equal to]
x > 0;
c [less than or equal to] [c.sub.0] at t > 0 and [d.sub.pc]
[greater than or equal to] x > 0.
where c is the concentration of aggressive agents; D is diffusion
coefficient; k - the rate of chemical reaction; [c.sub.r]--the steady
state concentration of fluid; [d.sub.pc]--the thickness of polymer
coating.
In the case of stationary diffusion process d[c.sub.x] / dt = 0
and
D [d.sup.2][c.sub.x] / d[x.sup.2] = k([c.sub.x] - [c.sub.r]). (3)
Solution of Eq (3) may take the following form [15]:
[c.sub.x] - [c.sub.r] / [c.sub.0] - [c.sub.r] = exp(-x [square root
of k / D]), (4)
from which the penetration depth of the aggressive agent can be
obtained:
x [congruent to] [square root of D / k] ln [c.sub.x] - [c.sub.r] /
[c.sub.0] - [c.sub.r]. (5)
The physical model of liquid penetrating through a coating and its
surface degradation is shown in Fig 1.
[FIGURE 1 OMITTED]
Penetration of fluids into the coating is accompanied by chemical
reactions with polymer molecules and fillers/ aggregates (if present).
Two different phenomena can proceed at the same or at different rates.
When the rate of penetration exceeds the rate of chemical reactions, the
aggressive substance penetrates into the barrier, reacts with barrier
material resulting in disintegration of barrier.
Due to chemical reactions the concentration of aggressive agents in
solution decreases. If chemical reactions prevail over diffusions,
degradation of coating begins from surface leading to a decrease of
coating thickness. In both cases the damaging process can be viewed as a
pure diffusion or a degradation of the mechanical or geometrical (eg,
coating thickness) properties.
An apparent pure diffusion process based on Fick's second law
can be represented by the following equation:
c(x; t) = (1 - erf x / 2 [square root of Dt]), (6)
where c(x; t) and [c.sub.0] are concentrations of aggressive agents
at depth x after time t and on surface, respectively; D is an apparent
diffusion coefficient of coating; erf is the standard error function.
The model may be rewritten for design purposes as follows:
x(t) = [square root of [pi]Dt] (1 - [c.sub.x] / [c.sub.0]) (7)
or
t = [x.sup.2](t) / [pi]D[(1 - [c.sub.x] / [c.sub.0]).sup.2]. (8)
When [c.sub.x] is a set equal to the aggressiveness threshold level [c.sub.crit], Eq (7) is solved for x = [d.sub.pc]. When x(t) =
[d.sub.pc] and [c.sub.x] = [c.sub.crit], Eq (8) is solved for t =
[t.sub.pc]., where [t.sub.pc] is the coating service life.
Degradation of polymer coating and decreasing its protection
ability with time due to chemical/physical reactions can be expressed as
R(t) = [R.sub.0][[phi].sub.R](t) (9)
where [R.sub.0]--the initial resistance and
[[phi].sub.R](t)--resistance degradation function.
The values of [c.sub.x], [c.sub.0], D, t, x ([d.sub.pc]), R(t),
[R.sub.0], [[pi].sub.R](t) are random variables, each with their own
statistical distributions, means and variances.
When the substance penetrates the coating and reaches the surface
of concrete, the following two possible deterioration mechanisms should
be considered:
* diffusion of agents into concrete with increasing its
concentration on the concrete surface, when the agent is not aggressive
to concrete;
* destruction of adhesion between coating and substrate, then
rebounding and cracking of coating, when the substance reacts with
concrete.
4. Rebounding and cracking of coatings
Three main causes can lead to rebounding of coatings:
* shrinkage of polymer composition during formation of coating;
* thermal deformations during operation in service;
* penetration of aggressive agents through coating and destruction
of the adhesion between coating and substrate.
Polymer coatings have to resist cracking and rebounding due to
curing contraction stresses and thermal stresses under service
conditions. Applied to the concrete substrate due to adhesion between
coating and substrate, the polymer coating is restrained to free
deformations and internal stresses inevitable appear. The type and
magnitude of these stresses will depend on the type of polymer
composition, temperature of the environment, the geometry of the
protected structure, the restraint degree. Two types of stresses should
be considered: normal (tension) stresses in the coating and shear
stresses in the interface between coating and substrate.
Let's consider the variation of coating force along the
coating. The forces acting on two sections of the coating, distance dx
apart, are shown in Fig 2. The coating/ substrate interface equilibrium
is given by:
dF + [tau]bdx = 0. (10)
[FIGURE 2 OMITTED]
If the coating layer at time t is assumed to be linearly elastic,
with Young's modulus [E.sub.pc](t) and shear modulus [G.sub.pc]
(t), and to have width b = 1 and thickness [d.sub.pc], the differential
equation of equilibrium can be obtained:
[d.sup.2][u.sub.x] / d[x.sup.2] - [n.sup.2][u.sub.x] =
-[n.sup.2][u.sub.x] [epsilon]x, (11)
where [n.sup.2] = [G.sub.pc](t) / [d.sub.pc][E.sub.pc](t).
Solving Eq (11) with boundary conditions [u.sub.x] = 0 at x = 0 and
F = 0 at x = l/2, we obtain the normal and shear stresses in the format
of hyperbolic functions [3]:
[sigma] = [epsilon]E(t)[1 - chnx / ch0,5l]; (12)
[tau] = [epsilon]G(t) shnx / nch0,5nl. (13)
At x = 0
[[sigma].sub.max] = [epsilon][E.sub.pc](t)(1 - 1 / ch0,5nl), (14)
at x = 0,5l
[[tau].sub.max] =
[epsilon][[[d.sub.px][E.sub.pc](t)[G.sub.pc](t)].sup.1/2] th0,5nl; (15)
[[epsilon].sub.max] = [epsilon](1 - 1 / ch0,5nl). (16)
Stress distribution in coating is shown in Fig. 3
[FIGURE 3 OMITTED]
The protective barrier would crack when the residual tensile
stress, [[sigma].sub.max], exceeds its tensile strength. Failure of the
coating occurs by delamination if [[tau].sub.max] > [[tau].sub.con].
In general, the bond strength is limited by shear strength of concrete
substrate ([[tau].sub.con]). However, some of the stress is relaxed.
Cracking and rebounding often occur with some formulations of epoxy and
polyester coatings, especially with thick coatings or large protected
areas.
If [[epsilon].sub.max] = [[epsilon].sub.tu] from Eq (16) crack
spacing:
[l.sub.er] = 2[[[d.sub.pc][E.sub.pc](t) / [G.sub.pc](t)].sup.1/2]
arch [epsilon] / [epsilon] - [[epsilon].sub.tu]. (17)
It follows from this formula that if [epsilon] [less than or equal
to] [[epsilon].sub.tu], [l.sub.cr]= [infinity], no cracking is expected.
Similar approach is presented in [14].
As mentioned above, the normal and shear peak stresses will
decrease with time as a result of relaxation. The change in stresses
with time, for example, can be expressed by using a Maxwell rheological model:
for traction d[sigma] / dt = E d[epsilon] / dt - [sigma] /
[t.sub.rel], (18)
for shear d[tau] / dt = G d[gamma] / dt - [tau] / [t.sub.rel], (19)
where [epsilon] and [gamma] are tension and shear deformations;
[t.sub.rel] is relaxation time.
In case of a constant deformation ([epsilon] = const and [gamma] =
const) d[epsilon] / dt = 0 and d[gamma] / dt = 0 and then we obtain
d[sigma] / dt = - [sigma] / [t.sub.rel](20)
and
d[tau] / dt = - [tau] / [t.sub.rel]. (21)
The integration of Eqs (20) and (21) gives the following general
expressions:
[sigma](t) = [[sigma].sub.0] exp(- t / [t.sub.rel]) =
[[sigma].sub.0][K.sub.t.rel], (22)
[tau](t) = [[tau].sub.0] exp(- t / [t.sub.rel]) =
[[tau].sub.0][K.sub.t.rel] (23)
where [[sigma].sub.0] and [[tau].sub.0] are initial stresses at t =
0; [K.sub.t.rel] is coefficient of relaxation.
Rebounding of coatings due to diffusion process typically involves
3 phases: penetration and migration of deleterious substances through
coating ([t.sub.c]), destruction of adhesion between coating and
substrate ([t.sub.adh]), and delamination followed by cracking of
coating ([t.sub.cr]) until an unacceptable level of coating loss
occurred. Thus, the durability of coating can be expressed as follows:
[t.sub.pc] = [t.sub.c] + [t.sub.adh] + [t.sub.cr]. (24)
If the agents get to the coating-concrete interface, the bond
becomes thermodynamically unstable and concentration of stresses occurs.
This leads to the formation of a crack that then rapidly propagates.
Debounding occurs, followed by delamination. Causes of stress
concentration may include small pores and micro-cracks that always exist
at the surface of concrete. The classical equation for calculating the
magnitude of stress concentration at a defect of the type shown in Fig
1, b is
[[sigma].sub.c] = [[sigma].sub.0][1 + 2 [(a / r).sup.1/2]] =
[[sigma].sub/0][k.sub.t] (25)
where [[sigma].sub.c] is the local stress (maximum stress at the
crack tip), [[sigma].sub.0]--the nominal applied tensile stress; 2a--the
defect size, r--the radius of the defect, and [k.sub.t]--stress
concentration factor. For a sphere where a = r, [k.sub.t] = 3. For a
[right arrow] [infinity], [k.sub.t] [right arrow] [infinity]. Obviously,
this does not occur in practice.
The stress in the vicinity of defect (crack) can be defined using
the well-known critical stress intensity factor, [K.sub.Ic], as [16]
[[sigma].sub.c] = [K.sub.Ic] / Y[square root of [pi]a]. (26)
Here Y is a dimensionless parameter that depends on the crack and
specimen geometries. Mathematical expressions for Y are often relatively
complex. For a coating as the plate of an infinite width for the first
approximation could be taken as Y [congruent to] 1. Critical stress
intensity factor, [K.sub.Ic], for concrete is 0,2-0,4 MN/[m.sup.3/2],
for hardened epoxy is 0,3-0,5 MN/[m.sup.3/2], for rubber- modified epoxy
is 2,2 MN/[m.sup.3/2] [16].
Delamination of coating can occur when stress intensity factor,
[K.sub.I], is above [K.sub.Ic] and above [K.sub.Icor], eg, [K.sub.Icor]
< [K.sub.I] > [K.sub.Ic], where [K.sub.Icor] is critical stress
intensity factor after a long exposure under stress to aggressive
environments. This failure arises because cracks at interface are able
to grow to the critical dimensions due to corrosion characteristics of
the environment penetrated to the interface coating-substrate. It should
be stressed that local defects in the substrate or in coating may lead
to local stress concentrations resulting in premature failure of
coating. The values of [K.sub.Icor] have to be determined
experimentally.
5. Principles of protective coatings design
The design of an appropriate protective system for new or existing
structures is a complex process involving:
* identification of service environment of the particular structure
in the original design;
* identification and assessment of the condition state and
deterioration (if any) of the existing structure;
* selection of the appropriate protection system;
* definition of coating parameters: type of binder, formulation,
cover thickness;
* anticipation of time between periodic recoating.
As is stated in previous sections, the performance/ efficiency of
any coating depends on its chemical/ physical resistance to
disintegration, permeability, extensibility, mechanical resistance (eg,
abrasion, punching), and adhesion to concrete or steel. In this study
the mechanical stresses due to exterior loading are not considered.
Traditionally codes and recommendations contain requirements for
structural design in terms of resistance--load format. Similarly to that
design concept, the design of coatings must be developed on the basis of
deterministic or probabilistic analysis taking into account the
aggressive environment as an action and coating performance as
resistance. In particular, aggressive actions as well as material and
geometric properties of coatings may vary substantially.
Limit state functions can be represented in resistance or lifetime
format:
g(t) = R(t) - S(t) = [R.sub.0][[phi].sub.R](t)[[theta].sub.R] -
S(t)[[theta].sub.S] [greater than or equal to] 0, (27)
g(t) = t[[theta].sub.t] - [t.sub.d] [greater than or equal to] 0,
for all 0 < t [less than or equal to] [t.sub.d], (28)
where g(t) is the margin of safety with g(t) > 0 denotes safe
and g(t) [less than or equal to] 0 denotes failure; [R.sub.0] is
protective barrier capacity in the undegrated (original) state;
[[phi].sub.R](t)--degradation function; [[theta].sub.*]--uncertainty of
the calculation models and errors in data observation and recording;
t--the time of assessment; [t.sub.d]--the design or target service life.
Once the limit state functions have been developed, the reliability
of coating can be evaluated. The reliability verification of coating in
relation to a given mode of failure in a given period of time may be
defined as
P{t} = P{g(t) [greater than or equal to] 0} =
P{[R.sub.0][[phi].sub.R](t)[[theta].sub.R] [greater than or equal to]
S(t)[[theta].sub.S]} [greater than or equal to] [P.sub.t arg], for all 0
< t [less than or equal to] [t.sub.d] (29)
where [P.sub.targ] is an acceptable level of structural
reliability. The service life of the coating is defined when the
reliability falls below an acceptable level.
Different polymers respond in a different way to the influence of
aggressive environments. The time-dependent monotone decreasing
degradation function [[phi].sub.R](t) can be expressed in different
forms (linear, parabolic, square root, etc) with the following boundary
conditions:
at t = [t.sub.0], [[phi].sub.R]([t.sub.0]) = 1,0,
at t = [t.sub.d], [[phi].sub.R](td) = [[phi].sub.min].
The design of polymer coatings according to Eqs (27), (28) and (29)
requires checking the performance of coating under service conditions in
general using the following four conditions:
* the condition determining the chemical/physical resistance with
R(t) = [R.sub.0][[phi].sub.R]([c.sub.0];t) and S(t) = [R.sub.min], where
[R.sub.0] and [R.sub.min] are initial and minimum acceptable resistance
of coating, respectively; [[phi].sub.R]([c.sub.0];t)--degradation
function of coating in a given exposure [c.sub.0] after time t;
* the condition determining the penetration through the coating
with R(t) = [c.sub.cr] and S(t) = c([d.sub.pc];t), where [c.sub.cr] and
c([d.sub.pc];t) are the critical and expected concentration of
aggressive substances, respectively, on the surface of the concrete;
* the condition determining the cracking of the coating with R(t) =
[f.sub.pt](t) [[[epsilon].sub.pt](t)] and S(t) = [[sigma].sub.max]
([[epsilon].sub.max]), where [f.sub.pt](t) [[[epsilon].sub.pt](t)] is
tensile strength (strain) of polymer and [[sigma].sub.max]
([[epsilon].sub.max]) is maximum stress (strain) in polymer coating;
* the condition determining the delamination (separation) of the
coating with R(t) = [[tau].sub.con] [[K.sub.Ic](t)] and S(t) =
[[tau].sub.max] [[K.sub.Icor](t)] or R(t) = [D.sub.cr] and S(t) = D(t),
where [K.sub.Ic](t) and [K.sub.Icor](t) are critical initial and after
exposure in aggressive environment stress intensity factor,
respectively; [D.sub.cr] and D(t) is critical and expected degree (area
or %) of delamination, respectively.
6. Conclusions
Concrete is a porous material having high gas, vapour and liquid
permeability leading to deterioration of reinforced concrete structures.
One of the ways to protect RC structures from corrosion is to use
protective coatings. Frequently, the coating is the main option to
protect the concrete structures in service. Polymers as coating
materials are not totally resistant and impermeable to all aggressive
agents. It is necessary to well understand the mechanism of degradation
of polymer coatings to enable design of coatings with required barrier
properties.
The degradation of polymers is a complex interaction of physical
and chemical processes leading to breakdown of its chemical structure as
well as cracking and rebounding of protective coatings. Classification
of coating degradation has been developed (Table 1). Some theoretical
background of these mechanisms is presented in sections 3 and 4.
The mechanisms of degradation of polymer coatings caused by
aggressive actions are analysed and predictive models for the
deterioration over time have been suggested. The proposed models can be
applied to design of surface polymer coatings, to preserve concrete
structures against deterioration. In general, four limit states should
be identified and checked to insure the durability of a coating (see
section 5). Design of coatings is based on deterministic or
probabilistic analysis in the resistance--load format [see Eqs (27),
(28), (29)] taking aggressive environment as an action and coating
performance as resistance. Such a design of protective coatings is
presented in a simple form for engineering design purposes.
There is a large number of polymer materials and systems on the
market that claim a variety of properties. Experience shows that the
processes of coating deterioration and the loss of protection ability
are very complicated. The physical and chemical reactions for each
protective system in particular environments have to be determined
experimentally.
Received 20 Feb 2006; accepted 18 May 2006
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GELZBETONINIU KONSTRUKCIJU POLIMERINIU APSAUGINIU DANGU
PROJEKTAVIMAS. I DALIS. TEORINE SAMPRATA
Z. Kamaitis
Santrauka
Agresyviojoje aplinkoje eksploatuojamos glezbetonines konstrukcijos
turi buti apsaugotos nuo irimo. Vienas is budu yra polimerines
apsaugines dangos. Polimerai nera absoliuciai atsparus ir nelaidus
visoms agresyviosioms aplinkoms. Taciau degradacijos procesai
polimeruose yra gerokai letesni nei betone. Prognozuoti siuos procesus
labai svarbu, norint teisingai parinkti dangu parametrus bei uztikrinti
konstrukciju, eksploatuojamu agresyviojoje aplinkoje, patikimuma.
Straipsnyje analizuojama polimeriniu dangu degradacija. Pateikta
degradacijos procesu klasifikacija (1 lentele) ir ju matematiniai
modeliai. Polimeriniu dangu vertinima siuloma formuluoti keturiais
ribiniais buviais, naudojant deterministini ar tikimybini skaiciavima
((27), (28) ir (29) formules). Pateikti ribiniai buviai gali buti
naudojami projektuojant gelzbetoniniu konstrukciju apsaugines dangas.
Reiksminiai zodziai: gelzbetonines konstrukcijos, korozija,
polimerines dangos, fizinis ir cheminis atsparumas, difuzija, adhezija,
projektavimas.
Zenonas Kamaitis Dept of Bridges and Special Structures, Vilnius
Gediminas Technical University, Sauletekio al. 11, LT-10223 Vilnius,
Lithuania. E-mail: zenonas.kamaitis@ts.vtu.lt
Zenonas KAMAITIS. Dr Habil, Prof Emeritus at the Dept of Bridges
and Special Structures. Member of IABSE since 1999. Author and co-author
of more than 150 publications, including 6 books. Research interests:
concrete structures and bridges, materials, durability, monitoring, and
refurbishment.
Table 1. Classification of degradation of polymer coatings
Type of Nature of action
action
I External physical or chemical (water,
solvents)
II External chemical
III External physical (temperature, radiation)
IV External mechanical (stresses, abrasion,
impact)
V Internal physical (temperature) and
chemical (shrinkage)
VI Internal mechanical (pressure of liquids
and vapour, freezing of water)
Type of Conditions and types of destructive processes
action
I Absorption and diffusion, saponification at the
interface coating-substrate, dissolution of polymer
II Absorption and diffusion, chemical destruction
III Activation of ageing, thermal and ultraviolet de-
struction
IV Mechanical stresses
V Internal stresses
VI Pores and cracks in substrate, capillary and osmotic
pressure
Type of Type of deterioration
action
of coating
I Dissolution and de-
lamination
II Degradation, cracking
III Degradation, cracking
IV wear, cracking,
punching
V Cracking, rebounding
VI Blistering, bubbling
and peeling