Analysis of behaviour of contact between the profiled steel sheeting and the concrete.
Valivonis, Juozas
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Abstract. In designing composite structures it is necessary to
verify the following three sections: normal, diagonal and horizontal.
The behaviour of composite steel-concrete structures with external
profiled reinforcement is directly dependent on the deformability and
contact strength. In contact behaviour between concrete and profiled
steel sheeting three stages are distinguished: the first--until chemical
bond is effective, the second--after failure of chemical bond, the
third--after failure of mechanical bond when composite action is
provided by friction and anchors. Deformability and contact strength is
substantially influenced by the shape of the profiled sheeting, the
pre-compressing force acting perpendicularly to a contact plane and the
horizontal forces restraining transversal strains of concrete. It was
established by investigations that a shear strength of contact between
concrete and profiled steel sheeting increases and shear strain decreases with an increase of contact between concrete and sheeting
pre-compressing forces and concrete transverse strain restraining
forces.
Keywords: profiled steel sheeting, concrete, contact, strength,
slip, failure.
1. Introduction
The behaviour of composite cast in situ steelconcrete floors,
reinforced with profiled steel sheeting, is directly affected by
strength of contact [1-7]. Nature of failure of composite slabs is
determined by the strength of contact between profiled steel sheeting
and concrete [8, 9]. Rigidity of contact between profiled sheeting and
concrete is very important for an effective action of composite
steel-concrete slabs [10-14]. Composite action of layers can be achieved
by a reduction of slip between concrete and steel sheeting in the plane
of contact [15-18]. Contact strength and deformability is determined by:
chemical steel and concrete bond, mechanical strength of contact,
friction between concrete, steel and anchors [19, 20].
In the behaviour of contact between concrete and profiled sheeting
of composite steel-concrete structures three stages are distinguished:
the first--until chemical bond is effective, the second--after failure
of chemical bond, the third--after failure of mechanical bond when
friction and anchors provide a composite action.
Investigations carried out indicate that chemical bonds often fail
before the service stage of the structure.
The failure is caused by concrete shrinkage. Effective action of
contact can be improved by selecting suitable shapes of steel [21].
Holorib-type profile sheeting in use is provided with dovetail shape ribs. Transverse rib at the top of the main rib or adjacent
concrete is subjected to local pressure when the contact deforms.
Delamination (separation) is prevented by dovetail shape of rib,
resulting in greater stiffness and strength of the contact.
At supports of composite steel-concrete structures forces due to
support reactions develop. They give rise to compression in contact and
the mechanical bond and friction for contact increases. Investigations
of composite slabs [1] indicate that during failure of slabs in their
support zone a longitudinal crack near longitudinal ribs of profiled
sheeting occurs. The magnitude and character of the crack is defined by
an amount and type of horizontals and perpendiculars to the rib
reinforcement in concrete. This reinforcement restrains transversal
strains of concrete. For determining the influence on contact strength
of vertical pre-compression force, the magnitude and force restraining
transverse strains, experimental investigations of strength and
deformability of contact with profiled steel sheeting in composite
steel-concrete slabs were performed.
2. Stress and strain state in the contact zone
Stresses and strains in the contact zone between the profiled metal
sheeting and the concrete are complex, depending on many factors and not
completely investigated. In many cases when sheeting ribs are with keys,
the joint action of concrete and sheeting is similar to the behaviour of
reinforcement of deformed bars and concrete. Researches conducted by
scientists in many countries and by us indicate however that it is not
completely investigated yet [22].
In the contact zone between the profiled sheeting and the concrete,
in flexural members shear forces appear (Fig 1). In the plane of contact
between the layers (between the keys) resistance to shear stress [[tau].sub.s] is provided by bond and friction. In the keys plane shear
forces T induce a compression stress [[sigma].sub.c] (local
compression). Since the vertical plane of the keys is inclined to the
shear force T, a vertical force [F.sub.v] appears which develops lifting
action on the concrete above the keys (Fig 1 b). It means that because
of the key at the contact a compression and local compression in the
concrete along the rib length appear.
[FIGURE 1 OMITTED]
From the general theory of mechanics of solids one knows that in
local compression in transverse direction tensile strain develops:
[[epsilon].sub.y] =1/[E.sub.c][[[sigma].sub.C]- v ([[sigma].sub.z]
+ [[sigma].sub.v]) (1)
here: [E.sub.c]--concrete elasticity modulus; v--Poisson's
ratio of the concrete; [[sigma].sub.z]--stress in the concrete
transversal to the rib caused by the keys.
Since the keys depth and their total area subjected to the local
compression is not large, therefore very large local compression
stresses develop and at the same time great stresses in transverse
direction are induced. A complex state of stresses emerges. Since the
value of the principal tension stress exceeds the limit value of
tension, resistance diagonal cracks at the keys appear:
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII.]. (2)
However, in case of a small area subjected to local compression and
great values of local compression stresses, diagonal cracks due to
action of the principal stresses may not appear. Under such
circumstances the internal bond and structure of concrete particles
begin to break. An area of pressed out concrete emerges and its surface
is described by the line 5 (Fig 1 b). Consequently, concrete and the key
transverse stresses increase with the shear. New cracks appear that in
their depth and the height can cross the whole concrete layer. From the
other side this concrete together with the key acts as a wedge which due
to shear between concrete and sheeting facilitates to further increase
in tensile stresses in transverse direction and splitting of the
concrete in longitudinal direction of the shear force action. Due to
development of these deformations and cracking, the keys loose their
carrying capacity.
As it is shown in Fig 2, the concrete layer above the sheeting rib
is torn off from the bottom layer. Tearing off begins at the upper
corner of the rib; it is caused by the force [F.sub.v] (Fig 1) when
tensile stress [[sigma].sub.ct] > [f.sub.ct].
[FIGURE 2 OMITTED]
Appearance of diagonal cracks with all other conditions similar
depends mainly on the height, width and spacing of the keys. These
factors affect the displacement between the layers, ie the contact zone
stiffness as well.
The analysis of stress state gives an opportunity to distinguish
three main stages in the behaviour of contact zone between the profiled
metal sheeting and the concrete:
--an elastic stage. The concrete is subjected to local compression
and it can be considered present until [[sigma].sub.c,c] [congruent to]
[f.sub.ck];
--plastic deformations development stage. As the stress of local
compression [[sigma].sub.c,c] > [f.sub.ck] in the concrete at the
edge zone of the key, the inner bond begins to break and shear
deformation between elements of the structure develop and in the
meantime plastic zone occurs. This zone expands into the concrete
increasingly with growth of the shear force. Development of this zone
becomes more progressive or causes the appearance of cracks, slip
between the layers increases;
--stage when the diagonal cracks appear or the concrete breaks off
at the keys. Cracks can develop in places where stresses concentrate in
the zone of the principal compression stresses in the direction of their
trajectories. Their direction varies with the plasticity development.
When the depth of the keys is small, such cracking may be not
substantial but the concrete broken by local compression together with
the key making a wedge splits the concrete while plastic deformations
developed from the pressure upwards reduces the concrete ability to
resist the key slipping. Carrying capacity of the contact reduces. This
indicates that there is a different relationship between shear force
causing the corresponding state of stresses and the slip u between the
layers in different stages and different values as well. For a general
case it can be described by the following function:
u = f ([[sigma].sub.c,c] /[f.sub.c], c,b, [E.sub.c][f.sub.ct]),
where c, b--depth and width of the key.
By the investigations in behaviour of various anchors in the
concrete was found that the basic parameter is
[[sigma].sub.c,c]/[f.sub.c], and then
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII.]
here [beta]--coefficient taking into account the influence of
dimensions and shape of the key.
3. Test specimens and method
28 composite specimens of the same dimensions have been produced
for investigations (Fig 3). They were of concrete and steel pieces of
profiled sheeting. These pieces were cut from Holorib-2000 steel
sheeting. In the centre of steel pieces for specimens there was a rib of
variable width and of dovetail shape. Top of the rib was 2 mm high
transverse ribs (Fig 3), which during their production form keys. An
average concrete cube strength for specimens was 34 MPa. Crushed gravel
and quartz sand was used for concrete. Specimens until testing were
stored under laboratory conditions and tested at the age of 28 days.
[FIGURE 3 OMITTED]
Special arrangement was used for tests (Fig 4). During a testing a
profiled steel sheeting was fixed in a testing bed. A hydraulic jack was
used to apply testing forces. Force value was controlled by pressure
monometer, and deformations--by mechanical dial gauges fixed in testing
bed.
[FIGURE 4 OMITTED]
Shear force was increased in steps. Value of a step was 1 kN.
For determining the effect on contact strength of force acting
perpendicularly to contact plane an arrangement in the testing bed was
installed that enabled one to compress contact by the force
perpendicular to contact plane. The force was applied mechanically
stretching special ties.
4. Contact strength and failure procedure
7 series CA, CB, CD, CE, CF, CG ir CH of specimens were tested.
Shear force applied to contact, compression force acting perpendicularly
to concrete and steel sheeting interface and contact shear deformations
were recorded during tests. Specimens CA were tested for shear force
action only. Specimens CB, CD and CE were tested for action of shear
forces and with pre-compression of contact surface by perpendicular
forces. The pre-compression force was equal to 5 kN for specimens CB, 10
kN--for specimens CD, 15 kN--for specimens CE. Specimens CF, CG and CH
were subjected to shear force action with pre-compression of steel
sheeting and concrete contact by 10 kN force and with restraining of
strains perpendicularly to a profiled steel sheeting rib.
The value of a strain restraining force was equal to 1 kN for CF
specimens, 3 kN--for CG specimens and 5 kN--for CH specimens.
Pre-compression and strain restraining forces during tests were
constant.
In tests of other authors [19] with Hibond-type profiled steel
sheeting it was possible to distinguish a loss of chemical bond between
steel and concrete and a complete contact failure as well. Our tests
revealed that there are complicated problems to record failure of
chemical bonds when Holorib-type profiled steel sheeting is applied. In
this case the chemical bond failure does not cause significant shear
deformations. It is because of keys existing in the rib, which almost
immediately take shear stresses.
The specimens failed due to deformation of keys and with concrete
crushing due to local compression at keys, which was followed by
concrete splitting.
It was determined by experiments that the shear strength of contact
between steel profiled sheeting and concrete depends on the magnitude of
pre-compression force ([F.sub.pc]). Tests showed that at the
pre-compression force of 5 kN (specimen CB), which is equal to 0,26-0,28
of not pre-compressed contact failure force ([F.sub.u0]), had no effect
on the contact strength. For both CA and CB specimens contact failure
force was equal to 17-18 kN (Fig 5). When [F.sub.pc] was increased more,
then the contact failure force ([F.sub.u]) increased. An increase in
contact shear strength was caused by activation of friction between
concrete and steel and the effect of keys resistance.
[FIGURE 5 OMITTED]
It was obtained by tests that pre-compression of the contact by
force of 10 kN perpendicular to contact plane resulted in contact
strength increase by 22-25 % in comparison with that of
non-precompressed contact (Fig 5). In this case [F.sub.pc] [congruent
to] (0, 55 / 0,53) [F.sub.u0].
When contact was pre-compressed with perpendicular force of 15 kN,
which was equal to (0,39-0,83)[F.sub.u0], the contact strength increased
by 50 % in comparison with that of non-precompressed contact.
Investigations have indicated that a low pre-compression of steel
sheeting and concrete contact (up to 30 % of contact failure force) has
no practical effect on contact strength. When pre-compression force is
increased up to ~ 0,8[F.sub.u0], the contact strength increases up to 50
%.
For simulating the influence of steel bar reinforcement, that is
usually present at the top of slab, on the strength of contact, the
specimen was pre-compressed by horizontal forces restraining transverse
strains of concrete, perpendicular to the rib of profiled steel
sheeting. The contact shear strength increased when specimens were
pre-compressed by horizontal forces. Due to the action of horizontal
force of 1 kN (~0,05 [F.sub.u0]) average shear strengths of contact
increased by 10 %. When horizontal pre-compression forces increased to 3
kN (~0,16 [F.sub.u0]) contact shear strength increased by 25 % and the
increases to 5 kN (~0,27 [F.sub.u0]) resulted in strength increase of 28
% (Fig 5).
Nature of failure of specimens is shown in Fig 6. The crack in this
figure shows that ribs of steel sheeting influence transversal and
vertical deformations of concrete.
Ribs of steel sheeting frequently cut the edge of concrete keys or
draw out concrete (Fig 6).
[FIGURE 6 OMITTED]
5. Analysis of behaviour of contact
The a analysis of contact between steel profiled sheeting and
concrete behaviour revealed that the layers slip in relation to each
other when concrete keys at the top of the rib are crushed (Fig 6) or
transverse ribs of steel sheeting are deformed.
Under the action of shear force only the greatest deformation of
the contact is obtained when there is no pre-compression (Fig 7). But it
was determined that these deformations increased lineally up to the
contact failure. According to diagrams (Fig 7), an initial rate of
deformations increase is greater. When pre-compression force is
[approximately equal to] 0,4[F.sub.u], the growth of deformations slows
down. As the maximum shear force was reached, increases in shear
deformations become unstoppable, indicating that the keys in the contact
were cut or concrete above the rib was crushed or split.
[FIGURE 7 OMITTED]
Shear strain in steel-concrete contact subjected to shear force was
reduced by pre-compression of this contact with perpendicular forces
(Figs 7, 8). At [F.sub.pc] = 5kN (~0,28[F.sub.u0]) contact shear strain
value less than ~25 % was obtained in comparison with that of non
pre-compressed. But this difference in strain values reduced with shear
force and in the stage of incipient contact failure the strain was
similar to that of contact without pre-compression.
[FIGURE 8 OMITTED]
Strain restraint in the contact was caused by frictional resistance
in contact and by increases in effective cutting areas of concrete keys
at transverse ribs in steel effect of key pre-compression). In the case
of non pre-compressed contact steel sheeting at the key can move up and
it will result in reduced cutting (splitting) concrete area at the key.
These are pointed out too in investigations [19, 22]. Actions of
pre-compression forces result in increases of cutting and splitting
areas of the key and a greater shear force is required to cut.
Test results revealed that for specimens pre-compressed by vertical
force (CB, CD, CE) at the ultimate (failure) shear force ([F.sub.u])
contact shear strains in all series of specimens were almost of the same
value. It can be explained by consideration that a contact failure
occurred with the damage of all ties. Key sheared horizontal movement of
the sheeting in respect to the concrete has to be of the same value
regardless of contact surface pre-compression force value. This is
established by experiments.
When a transverse strain of the specimen was restrained by
horizontal pre-compression force, the deformability of contact
decreased. Moreover, failure of contact was plastic (Fig 9). At the
maximum shear force sufficiently large shear deformations occurred,
which in Fu graph are shown by a horizontal line. When failure without
horizontal pre-compression was sudden, the horizontal pre-compression of
specimens and restraining of transverse strains resulted in a
substantially more plastic failure. Character of failure for all
specimens of series CF, CG, CH pre-compressed by horizontal force was
very similar.
[FIGURE 9 OMITTED]
6. Analytical evaluation of contact deformability in design of
composite slabs
The analysis performed by us and investigations into composite
structures made by many other authors [1, 4, 10, 13, 14, 23] showed that
the contact between the layers in all stages of their behaviour is not
absolutely stiff. Thus, it is necessary to take into account partial
stiffness of the contact in calculations of strength and deformations of
such structures. Investigations in deformations of the contact between
the concrete and the steel profiled sheeting (Figs 7-9) confirmed our
theoretical assumptions that three stages in behaviour of the contact
can be distinguished. In the first stage the contact behaviour is
elastic. In this stage adhesion and the keys provide a common action of
the concrete and the profiled sheeting. The investigations performed
indicated that in this stage the adhesion can in some cases be damaged.
The horizontal displacement of the layers in relation to each other is
due to elastic strains of the concrete and steel sheeting.
The local compression of the keys in the contact begins with an
increase of tangential stress. The contact proceeds to the second stage.
In this stage displacement of the layers in relation to each other
increases substantially (Figs 7-9). Spatial state of stresses appears in
the contact zone as shown in Fig 1 b. The shear force acting in the
contact results in shear and local compression actions on the keys in
the contact. Shear stiffness of the keys is sufficient and there is a
possibility for the keys to be broken due to local compression. Due to
such a compression the layers are separated from each other. Since the
sheeting rib is of dovetail shape this displacement (perpendicular to
the direction of shear force) is restrained. Still due to plastic
deformations at the rib corners (Fig 2) reduces this restraint and
displacement of the layers in relation to each other begins to increase
significantly. Further increase in displacement of the layers in
relation to each other proceeds with increase in acting shear force.
Behaviour of the contact switches to the third stage when the main
resisting force is friction. In this stage of behaviour tensile stresses
in the concrete increase further. Now stresses acting in the contact are
reduced and displacement between the layers increases substantially.
Since the contact behaviour depends on the shape of the keys in the
profiled sheeting and strength of the concrete, then one of the means to
increase the contact strength is the contact pre-compression. Strength
of the contact increases due to action of pre-compressing force of
direction coinciding with the direction of tensile stresses and
deformations due to the stresses of the same value are reduced (Fig 5).
The performed analysis of shear strains development in the contact
between concrete and the profiled sheeting showed that the contact
stiffness can be assessed by the shear strain modulus [G.sub.w]. This
value depends on the behaviour for the contact and on forces restraining
deformations in the contact (Figs 10, 11).
[FIGURES 10-11 OMITTED]
7. Conclusions
Analysis of stress state in composite structures allows
distinguishing three stages in behaviour of the contact between metal
profiled sheeting and the concrete: elastic, plastic deformation and
formation of cracks.
In composite structures the strength of contact between profiled
steel sheeting and concrete depends on contact pre-compression force
value. Pre-compression force up to ~0,27[F.sub.u0] ([F.sub.u0]--ultimate
(failure) shear load of contact without pre-compression) has an
insignificant effect on contact strength; it is of the same value as
that of non pre-compressed contact. A pre-compression force of
~0,55[F.sub.u0] finds contact strength increases by 22-25%.
Pre-compression force of 0,8[F.sub.u0] increases the contact strength by
~50 %.
Frictional forces increase and the pre-compression effect of keys
comes into play with contact pre-compression force. Resulting in
increases of shear area of shear keys, at the same time contact
stiffness is increased. Though shear strains in contact at failure are
independent of contact pre-compression value, in other stages of contact
service these strains depend on contact pre-compression force. Slips of
layers in relation to each other, subjected to shear force of the same
value, are reduced with an increase of contact pre-compression force.
Contact strength increases due to restraint of concrete strains
developing transvers to the ribs of profiled sheeting. Action of force
of ~ 0,16[F.sub.u0] results in increases of contact shear strength by 25
%. When horizontal forces restrain concrete transverse strains, contact
failure is substantially more plastic and less hazardous.
The performed analysis in development of shear strains in the
contact between concrete and the profiled sheeting of the composite
structures showed that the contact stiffness may be assessed by the
shear strain modulus [G.sub.w] of the contact. This value depends on the
stage of the contact behaviour and on forces restraining deformations
there.
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PLIENINIO PROFILIUOTOJO LAKSTO IR BETONO KONTAKTO STANDUMO ITAKA
KOMPOZITINIU KONSTRUKCIJU ELGSENAI
J. Valivonis
Santrauka
Skaieiuojant sluoksniuotasias konstrukcijas, butina tikrinti
pjuvius: statmenji, istrizaji ir horizontaluji. Kompozitiniu plieniniu
ir betoniniu konstrukciju su isorine profiliuotaja armatura kontakto
deformatyviskumas ir stiprumas turi tiesiogine itaka konstrukciju
elgsenai. Betono ir plieninio profiliuotojo laksto kontakto elgsenoje
isskiriamos trys stadijos: pirmoji--kol nepazeistas cheminis sukibimas,
antroji--pazeidus chemini sukibima, Trecioji--pazeidus mechanini
sukibima, kai bendra elgsena uztikrina trintis ir inkarai.
Kontakto deformatyviskumui ir stiprumui didele itaka turi
profiliuotojo laksto forma ir kontakto apspaudimo jega. Eksperimentiniu
tyrimu metu bandiniu kontaktas buvo apspaustas kontakto plokstumai
statmena jega. Tyrimais nustatyta, kad, didejant kontakto apspaudimo
jegos dydziui, kontakto tarp betono ir plieninio profiliuotojo laksto
stipris dideja. Veikiant apspaudzianeiajai jegai, kontakto slyties
deformacija mazeja.
Reiksminiai zodziai: profiliuotasis plieninis lakstas, betonas,
jungtis, stipris, slydimas.
Juozas Valivonis Dept of Reinforced Concrete and Masonry
Structures, Vilnius Gediminas Technical University, Sauletekio al. 11,
LT-10223 Vilnius. E-mail: gelz@st.vtu.lt
Juozas VALIVONIS. Doctor, Associate Professor. Dept of Reinforced
Concrete and Masonry Structures. Vilnius Gediminas Technical University
(VGTU), Sauletekio al. 11, LT-10223 Vilnius, Lithuania. Doctor (1986).
Author of over 50 publications. Research interests: theory of reinforced
concrete behaviour, composite structures, reinforced concrete bridges.
Received 20 Jan 2006; accepted 12 May 2006