Determination of the thermoregulatory specifications for thermal manikins.
Zavec Pavlinic, D. ; Balic, J. ; Mekjavic, I.B 等
1. Introduction
Until recently, sweating thermal manikins were used only for
determining whole body and/or regional thermal and evaporative resistances of clothing ensembles and sleeping bags in accordance with
ISO and EN standards listed in Table 1. With the advent of numerical
models of human temperature regulation, the focus has now shifted to
developing manikins that will also incorporate algorithms allowing the
prediction of thermal comfort, based on the prevailing heat loss from
the manikin to the surrounding environment. It is therefore not
surprising that manikins capable of simulating human thermoregulatory
responses, and providing feedback regarding thermal comfort, are now
being used not only in the development of protective clothing, but also
in the development of environmental control systems for automobiles and
living/working environments (Candas, 2002; Candas, 2009).
The optimization of air conditioning systems in automobiles is of
particular importance, since the US Department of Energy estimates that
upwards of 10% of the total fuel consumption in the western world is
used to cool vehicle interiors. It is hypothesized that the amount of
fuel used by air-conditioning systems could be reduced, were the
air-conditioning systems designed more efficiently. Possibly the most
important factor, which determines how the air-conditioning system is
used is the thermal comfort/discomfort of the automobile ambient as
perceived by the occupants. The primary goal of car occupants in
achieving thermal comfort is to reduce the temperature and humidity of
the interior. However, an inappropriate distribution of the conditioned
air within the vehicle compartment may establish thermal and humidity
gradients across the surface area of the occupants, which may be
perceived as thermally uncomfortable. In addition, the heat exchange
between the occupants and the car seats also adds to the perceived
comfort/discomfort.
As thermal manikins would enable the detection of influences from
the environment and would capable of responding in a physiological
manner to the surrounding ambient, the field of development of personal
protective equipment would be given the option of precise optimization
and the area of automotive and construction industry would be given the
development of high added value products with the aim of improvement of
health and safety of the end user. This type of approach could be used
not only for systems incorporated in cars, but also for design of
systems for home, work, indoor recreational environments, etc. Although
existing thermal manikin measurements represent a significant step
forward realistic description of clothing systems behavior and their
effects on heat exchange between human body and the surroundings,
improvements have to be made in terms of requirements of
person-clothing-environment triad relation. The manikins capable of
thermoregulatory functions are needed not only for development of a new
generation of thermal manikins for the clothing industry, but the
establishment of a new manufacturing approach, together with a new
business concept. Essential to the customized production of personal
protective clothing is the possibility of obtaining three-dimensional
scans of the body and using thermoregulatory manikin to simulate the
thermoregulatory responses of workers under different working
(environmental) conditions.
2. Background
Personal protective clothing is normally worn by workers exposed to
extreme environmental conditions, providing protection from thermal,
nuclear, biological, and chemical hazards. Protective clothing ensembles
must allow them to work optimally in such environments, and should not
hinder their performance. Current trends include incorporating
nanotechnology in such clothing to provide biofeedback and to alter the
characteristics of the clothing, when necessary.
In addition to protection, protective clothing must also fulfill
the requirements of thermal comfort. Any investigation of comfort must
begin with recognition that comfort is a state of mind. It is difficult
to identify all the factors, which affect comfort. Even if the analysis
of comfort is restricted only to thermal comfort, the data are
subjective, and it is unlikely that a wide range of individuals will
provide the same ratings of comfort for a given combination of clothing
and environment. The development of protective clothing must therefore
take into consideration the anticipated range of environmental
temperatures and humidities, and the range of working activities
performed by the wearer in such environments. Therefore the triad
person-clothing-environment describing the criteria for product
development from a thermal and ergonomic comfort point of view has to be
determined a prior (Goldman, 2007). Evaluation of personal protective
equipment for soldiers, firefighters, rescuers and workers in extreme
working environments, must therefore account for numerous factors that
depend on physical requirements of the mission and/or working activities
and environmental conditions to which personnel will be exposed.
Therefore the process of protective clothing development must consider
the environmental influences, exposure time, and to risk of injuries
(Figure 1).
[FIGURE 1 OMITTED]
With regards to thermal comfort, personal protective equipment must
enable adequate thermal exchange between the user and environment, and
must not hinder mobility. Under normal conditions, thermal and ergonomic
comfort (freedom of movement, level of load) is of primary importance,
but under extreme environmental conditions, prevention of injuries may
become the principal objective. Working in extremely hot and/or cold
environments can result in substantial elevations in thermal discomfort
and, in extreme circumstances, in overheating (hyperthermia), heat
stress, burns, disturbance in cardiovascular system, dehydration or
overcooling (hypothermia), cold and non-cold injuries (Mekjavic et al.
2005). Optimal combat clothing ensembles must maintain core temperature
and must prevent skin temperature from falling below 20[degrees]C. Fall
of tissue temperature below 0[degrees]C causes freezing injuries.
However, finger and toe temperatures below 20[degrees]C impair
performance, and if unduly prolonged can result in non-freezing cold
injury. Fingers and toes are especially difficult to protect from cold,
because strong vasoconstriction reduces blood flow to almost zero during
cold exposure (Mekjavic 2005). In cold environments elevations in core
temperature, as a consequence of heavy work, may be anticipated,
particularly if well insulated garments are worn. In general, small
displacements in core temperature are not of concern, as long as normal
thermal balance can be re-established under normal resting conditions
(Leithhead and Lind, 1964). Designers of protective clothing must
therefore incorporate strategies in the garments that allow modification
of heat exchange between the wearer and the environment. In warm working
environments, it is recommended that core temperature does not surpass
38[degrees]C (Mekjavic et al. 2010, Eiken et al. 2010).
Despite the tremendous developments in the field of
"intelligent clothing" or "smartwear", the tools
used in the development and evaluation of such clothing remain
rudimentary. The multilevel approach depicted in Fig. 2, based on the
proposal of Umbach (1987) and revised by Zavec Pavlinic and Mekjavic
(2009), has been proposed for the development and evaluation of
protective clothing.
The role of thermal manikins is to simulate the human body in terms
of shape and heat exchange with the environment. Present manikins are
not capable of simulating regional heat loss, as this information was
not available until recently (Machado Moreira et al., 2008,). The
current focus in the development of manikins is the incorporation of
numerical thermoregulatory models in the control systems regulating heat
loss patterns in manikins (Wissler, 1985; Fiala 2001). Recent studies
(Zavec Pavlinic, et al. 2009, Zavec Pavlinic et al. 2011, Morabito et
al. 2011) have demonstrated that data regarding thermal and evaporative
resistance obtained with sweating thermal manikins are useful for
simulating human thermoregulatory responses to different environmental
conditions, at different levels of work activity.
The original multilevel approach proposed by Umbach (1987)
comprised the Biophysical analyses on textile materials and garments
followed by Laboratory and Field studies (center panels in Fig. 2).
These difference levels of analyses were interspersed with simulation of
the results with numerical models of textile and clothing function, and
of human thermoregulatory responses (left panels in Fig. 2). As a
consequence of the work performed in the present study, this approach
has been revised to include an analysis of the compatibility of textile
materials, which should be conducted prior to the analysis of textile
combinations on the skin model.
Recent technological advances have introduced whole body or
segmental 3D scanning. These scans can be used to produce individualized patterns for a particular garment design. Computer simulations can also
provide suggestions for modifications of original designs to ensure
optimal ergonomic and wear comfort. The clothing ensemble should not
impair performance, and this should also be evaluated. Finally, The
farthest right panel in Fig. 2 introduces a new concept of a WEAR index.
This index, which is specific for each garment ensemble, provides the
optimal range of environmental temperatures and humidities for a given
activity, for a given garment. Future modifications to this approach
will be the substitution of classical thermal manikins with manikins
capable of thermoregulatory function. This development will also
undoubtedly introduce new avenues of analysis in this model.
[FIGURE 2 OMITTED]
Most manikins are used for research purposes only, but industries
have discovered several applications for manikin measurements in product
development and control (Table 2; Holmer, 1999).
3. Methods
The aim of the study was to optimize the Slovene Armed Forces (SAF)
combat clothing systems for cold and mild hot environments. In cold
outdoor climates the complex planning of appropriate combinations of
clothing ensembles is important to ensure prevention of cold injury. In
mild hot environments clothing-induced impairment of heat exchange may
cause overheating and impact on performance. The study comprised field
trials performed during the winter and summer months in the Julian Alps and Adria region (Slovenia), respectively. In addition to measurements
of body temperatures, heat exchange, heart rate, oxygen uptake and
respiration, we also requested that the subjects provided us with
subjective ratings of thermal and moisture (dis)comfort. The thermal and
evaporative resistance of the clothing ensembles was assessed with a
thermal manikin.
[FIGURE 3 OMITTED]
During the winter study subjects participated in two separate
trials. In one they performed 3-hr guard duty, and in the other a 3-hr
hike (12 km on different terrain). In the summer study they performed a
12 km hike only. The elevation profile for the hiking trail in both the
summer (Adriatic Coast; Figure 4), and winter (Julian Alps; Figure 5)
studies, is shown on Fig. 3. The winter and summer hikes comprised three
50-min periods of walking interspersed with 10-min rest periods.
Ambient temperature, relative humidity, radiant temperature, and
wind speed were monitored continuously during the hike and guard duty,
albeit only in one location. During the hikes, the load-carriage system
weighted 20 kg, in contrast to 5 kg during the guard duty.
[FIGURE 4 OMITTED]
[FIGURE 5 OMITTED]
In both field studies we measured subjects' skin temperature
(6 sites), heat flux (6 sites), gastric temperature (radio pill),
forearm-fingertip and calf-toe skin temperature gradients (indices of
vasomotor tone in the fingers and toes, respectively), heart rate,
ventilation and oxygen uptake. In addition, we also measured the
clothing microenvironment temperature and relative humidity (first
clothing layer) at 6 different locations: arm, chest, back, thigh,
glove, helmet and boot (only temperature). The list of measured
variables is presented in Table 4.
The protocol of the study was approved by the National Committee
for Medical Ethics at the Ministry of Health (Republic of Slovenia). All
subjects were aware that they could either discontinue an experiment, or
withdraw their participation in the study at any time.
The thermal resistance of the clothing ensembles (Rt) was
determined with a thermal manikin (Biomed d.o.o., Ljubljana). The
thermal resistance for sensible heat transfer from skin to ambient is
often measured in nearly still air and an empirically derived
correlation is then used to account for the effect of wind and motion
(Havenith & Nilsson, 2004, 2005; Qian & Fan, 2006). The regional
thermal insulation (Rt) of a garment in units of clo is computed as
follows:
[I.sub.i] = [A.sub.i]([T.sub.s,i] - [T.sub.amb])/0.155[Q.sub.i] (1)
where:
[A.sub.i] = surface of the particular manikin element (arm, chest,
back, thigh)
[T.sub.s,i] = surface temperature of element i ([degrees]C)
[T.sub.amb] = ambient temperature ([degrees]C)
[Q.sub.i] = rate of heat transfer from element i (Watts)
0.155 = conversion factor (1 clo = 0.155 [m.sup.2] K/W)
One clo is the amount of insulation required to keep a resting
person warm in a windless room at 21.1[degrees]C when the relative
humidity is less than 50%. An insulation of 1 clo is provided by a
three-piece suit and light underclothes. At -40[degrees]C, an insulation
of 12 clo is required; light activity lowers the insulation required for
comfort to 4 clo.
The manikin used in the present study had 4 segments: arms, legs,
front torso and back torso. Surfaces of the particular manikin segments
were: arm = 0,36 [m.sup.2]; chest = 0,42 [m.sup.2]; back = 0,42
[m.sup.2]; thigh = 0,56 [m.sup.2]. The manikin was dressed in the
clothing ensembles worn in the field trials (Fig. 3). During the tests,
heat flux from the manikin surface was measured while the manikin skin
(surface) temperature was maintained at 35[degrees]C with the ambient
temperature in the climatic chamber maintained at 15[degrees]C. These
conditions ensured that the thermal flux was greater than 20
W/[m.sup.2].
[FIGURE 6 OMITTED]
4. Results and discussion
Garment thermal resistances (RTi) derived using Eqn. 1 are
presented in Table 2. Combat clothing ensembles 1 to 7 in Table 3 are
recommended for use in cold environments, whereas ensembles for summer
conditions are numbered 8 to 12.
On the basis of the physiological data obtained during the field
trials, and tests of thermal resistance conducted with the thermal
manikin, the optimal clothing ensemble for the winter hikes and guard
duty were determined to be ensembles 3a, and 4a, respectively. For the
summer hikes the optimal ensemble was determined to be ensemble 8.
5. Conclusions
Thermal manikins are useful tools for evaluating the thermal and
evaporative resistances of clothing ensembles. however, they may not be
optimal in designing protective clothing, as they do not simulate the
pattern of regional heat loss. The current focus of manikin development
is the incorporation of thermoregulatory models in the regulation of
heat loss from the manikin surface. Simulation of human regional heat
loss patterns, would improve the usefulness of manikins in the
development of clothing ensembles.
Future development should also provide user-friendly platforms
(Figure 7), which will allow storage of all physiological and manikin
test data for garment ensembles, and assigning a WEAR index of the
archived ensembles. Decisions regarding optimal clothing ensembles for a
given mission will then be based on the activity, location and personnel
engaging in the mission. Dedicated clothing and human thermoregulatory
models will allow the choice of optimal clothing for the mission, and
provide simulations of performance during the mission, as well as in the
event of accident scenarios.
[FIGURE 7 OMITTED]
DOI:10.2507/daaam.scibook.2011.03
6. Acknowledgements
This study was supported, in part, by Knowledge for Security and
Peace grant administered by the Ministries of Defence, and of Science of
the Republic of Slovenia (M2-0018), and awarded to LB.Mekjavic.
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Zavec Pavlinic D., Wissler E.H., Mekjavic I.B. (2011): Using a
mathematical model of human temperature regulation to evaluate the
impact of protective clothing on wearer thermal balance, Textile
Research Journal 0040517511414971, first published on September 14, 2011
as doi:10.1177/0040517511414971
Zavec Pavlinic, D., Hursa Sajatovic, A., Mekjavic, I. B. (2011):
Determination of optimal thermal insulation of the Slovene armed forces
winter clothing ensemble. V: Adolphe, D. C.(ur.). 11th World Textile
Conference AUTEX 2011, 8-10 June 2011, Mulhouse, France. Book of
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Mulhouse:Ecole Nationale Superieure d'Ingenieurs Sud-Alsace, pp.
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Authors' data: Dr. Zavec Pavlinic, D[aniela]*; Prof. Dr.
Balic, J[oze]**; Prof. Dr. Mekjavic, I[gor]***, *Biomed d.o.o., Stari
trg 4, 1000 Ljubljana, Slovenia, **Faculty of Mechanical Engineering,
Smetanova 17, 2000 Maribor, Slovenia, ***Josef Stefan Institute, Jamova
39, 1000 Ljubljana, Slovenia, dzpavlinic@gmail.com,
joze.balic@uni-mb.si, igor.mekjavic@ijs.si
Tab. 1. International standards and thermal manikins
International standards governing thermal manikin tests
* ISO NP--Measurement of thermal insulation of clothing with a thermal
manikin (ISO TC92 WG17)
* ISO DIS 14505:2001--Evaluation of the thermal climate in vehicles,
part 1 and 2 (ISO TC159/SC5/WG1)
* ISO FDIS 9920:2006--Ergonomics of the Thermal Environment--
Estimation of the Thermal Insulation and Evaporation Resistance
of a Clothing Ensemble
* ISO 15831:2004--Clothing--physiological effects: measurement of
thermal insulation by means of a thermal manikin.
* ISO 11079 (1993)--Evaluation of cold environments: determination of
required clothing insulation IREQ.
* ISO 7730:1994--Determination of the PMV and PPD indices and
specification of the conditions for thermal comfort.
* ISO DIS 7933:1989--Hot environments--analytical determination and
interpretation of thermal stress using calculation of
predicted heat strain, phs.
* ISO 7920 Estimation of the thermal characteristics of clothing (ISO
TC159/SC5/WG1)
* ASTM F1291 Standard method for measuring the thermal insulation of
clothing using a heated thermal manikin
* EN 397--Safety helmets
* ENV 342: 2004--Protective clothing against cold
* EN 511: 1994--Protective gloves against cold
* EN 13537: 2002--Requirements for sleeping bags
Tab. 2. Features of thermal manikin
Arguments for the use of thermal manikins
* simulation of human body heat exchange: whole body or local
* integration of dry heat losses in a realistic situation
* measurement of heat exchange
* objective method for measurement of clothing thermal insulation
* quick, accurate and repeatable
* cost-effective instrument for comparative measurements and
product development
* provide values for prediction models: clothing thermal
insulation and evaporative resistance and heat losses
Tab. 2. Clothing thermal resistances of the combat clothing
ensembles. Ensembles 3a and 4a were determined to be optimal for
the Winter hike, and guard duty, respectively. Ensemble 8 was
determined optimal for Summer hikes
Torso Torso
Combat clothing Arms Legs front back
ensembles [ clo ] [ clo ] [ clo ] [ clo ]
1 2.73 2.51 4.44 2.54
2 3.72 3.69 3.66 4.03
2a 2.69 3.71 3.15 3.86
3 2.69 2.81 3.06 2.47
3a 3.08 1.92 2.52 2.47
4 2.54 3.04 4.87 2.73
4a 3.03 3.94 4.37 4.60
5 2.95 3.47 3.69 2.59
6 3.04 1.44 2.75 2.31
7 2.91 3.30 3.76 4.24
8 1.21 1.83 1.25 1.39
9 2.28 2.66 2.43 1.55
10 1.08 2,18 1.63 1.23
11 2.35 2.86 2.12 1.95
12 1.97 2.04 1.90 1.32
Combat clothing Overall
ensembles [ clo ] [[m.sup.2] K / W]
1 3.06 0.46
2 3.77 0.56
2a 3.35 0.50
3 2.76 0.41
3a 2.50 0.38
4 3.29 0.49
4a 3.98 0.60
5 3.17 0.48
6 2.27 0.36
7 3.55 0.53
8 1.42 0.21
9 2.23 0.34
10 1.53 0.23
11 2.32 0.35
12 1.56 0.27
Tab. 3. Location of the field tests, dates they were performed
and the prevailing weather conditions
Place: Julian Alps
HIKE Date: January/February, 2006
& Ambient temperature: from -16.8 to 4.9[degrees]C
GUARD Relative humidity: from 10.0 to 99.6=%
DUTY Wind speed: from 0.1 to 12.0 m/s
Radiation: from 42 to 101 W/[m.sup.2]
Place: Adriatic Coast
HIKE Date: September 2005
& Ambient temperature: from 20.7 to 23.6[degrees]C
GUARD Relative humidity: from 60.6 to 74.8%
DUTY Wind speed: from 0.1 to 0.8 m/s
Radiation: from 30 to 280 W/[m.sup.2]
Tab. 4. Measured variables
Variable: Unit: Description:
Environmental variables
[T.sub.a] [degrees]C Ambient temperature
RV % Relative humidity
[V.sub.wind] m/s Wind speed
SR Radiation
Cardiorespiratory variables
HR 1/min Heart rate
V[O.sub.2] ml/min Oxygen consumption
Ve l/min Ventilation
Body temperature
[T.sub.core] [degrees]C Core temperature
[Tsk.sub.forearm] [degrees]C Skin temperature--forearm
[Tsk.sub.arm] [degrees]C Skin temperature--arm
[Tsk.sub.chest] [degrees]C Skin temperature--chest
[Tsk.sub.back] [degrees]C Skin temperature--back
[Tskt.sub.high] [degrees]C Skin temperature--thigh
[Tsk.sub.finger] [degrees]C Skin temperature--finger
[Tsk.sub.toe] [degrees]C Skin temperature--toe
[Tsk.sub.calf] [degrees]C Skin temperature--calf
Unit: Description:
Clothing temperature
[Tcl.sub.arm] [degrees]C Clothing temperature--arm
[Tcl.sub.chest] [degrees]C Clothing temperature--chest
[Tcl.sub.back] [degrees]C Clothing temperature--back
[Tcl.sub.thigh] [degrees]C Clothing temperature--thigh
[.sub.Tboot] [degrees]C Temperature--boots
[T.sub.helmet] [degrees]C Temperature--helmet
Skin heat flux
[Q.sub.arm] W/[m.sup2] Heat flux--arm
[Q.sub.chest] W/[m.sup2] Heat flux--chest
[Q.subback] W/[m.sup2] Heat flux--back
[Q.sub.thigh] W/[m.sup2] Heat flux--thigh
[Q.sub.calf] W/[m.sup2] Heat flux--calf