Analysis of solid phase nitrogen conversion process to gaseous oxides/ Kietosios fazes azoto virtimo dujiniais oksidais proceso analize.
Pleckaitiene, R. ; Buinevicius, K. ; Puida, E. 等
1. Introduction
A particular attention is paid in today's power engineering to
those types of fuel that do not cause increase in environmental
pollution, reduce dependence on fossil fuels and at the same time on
countries exporting this type of fuel and provide conditions for
widespread local biofuel use. At present, one of the most promising
types of renewable energy sources is biofuel.
On 6 January 2011, a new directive on industrial emissions
2010/75/EU came into force, by which an extremely strict regulation of
pollutant emissions had been introduced for boilers over 50 MW capacity.
Pollutant concentration rates have become stricter by 2 to 5 times and
require new technological solutions. Nitrogen oxide removal from
combustion products is the most expensive measure for reduction in
pollution caused by exhaust gas, therefore, the topic under
investigation is extremely actual, as issue of decrease in NOx formation
is addressed. The increasing demand for biofuel requires looking for new
sources of biofuel, using not applied so far or minutely used types of
biofuel that feature stronger concentration of pollutants in combustion
products, i.e., high nitrogen content fuels, e. g., poultry litter, some
types of grains, straw, other type biowaste, wood-based panels and the
like.
As may be seen from scientific literature, numerous research papers
prove that a lot of work has been done so far on NOx formation and on
formation suppression methods [1, 2], still, frequently, research fails
to provide scientific data on nature of nitrogen which is the source of
these oxide formation. In scientific papers, the issue of NOx formation
from fuel bound nitrogen has not been sufficiently investigated. In
terms of practice, there is no proper methodology for calculation of NOx
constituent part in fuel, i. e., no possibility exists to predict NOx
concentration slightly more precisely, even in the case when the
nitrogen content in the combusted fuel is known.
The aim of this paper is to investigate patterns of NOx formation
from fuel bound nitrogen when burning various types of fuel containing
nitrogen and investigate possibilities to reduce NOx emissions caused by
fuel bound nitrogen reducing conversion of the fuel bound nitrogen into
nitrogen oxides during fuel combustion process.
2. Method and research
The research has been conducted on a test stand for combustion
research at Kaunas University of Technology department of Thermal and
Nuclear Energy (Fig. 1).
[FIGURE 1 OMITTED]
A test stand for biomass burning consists of a furnace with fuel
and air supply installations. A boiler is installed above the furnace--a
heat exchanger for smoke cooling; combustion products are disposed into
the chimney. In the smoke nipple, immediately behind the boiler, a
nipple for smoke analysis and temperature measurements is installed. The
water, heated in the boiler, is delivered into the cooling system, which
consists of a calorifer unit with a cooling fan. The air is supplied
into the combustion chamber by means of a fan and distributed into two
flows the primary one that is supplied underneath the grate bars, and
the secondary, supplied into the torch above the fuel layer.
During the research, the temperature of the combustion products and
their composition (oxygen--[O.sub.2], nitrogen monoxide--NO, nitrogen
dioxide--N[O.sub.2], sum of nitric oxide and nitrogen dioxide--NOx,
sulphur dioxide S[O.sub.2], hydrocarbons--CxHy) have been measured
employing an analyser ECOLINE 6000. Flame temperature has been measured
by an optical thermometer and a thermal couple. Optical thermometer
principle is to equalisation the glow of flame or fuel surface to glow
of hot filament of thermometer. Was used pyrometer type PROMIN (producer
"Kamenec-Podolskij priborostroitelnij zavod" Ukraine) with
inaccuracy of this device about [+ or -] 30[degrees]C.
In order to compare the results, the concentration values, obtained
during measurements, have been converted into 6% oxygen concentration,
as required by biofuel rates, and into 11% oxygen concentration by waste
rates.
Different composition fuels have been used for testing requiring
different methods of combustion investigation, depending on fuel
structure and main parameters. The key parameters of fuels under
investigation are provided in the Table.
3. Results
3.1. Research on reduction in fuel NOx
The research on wood and biomass combustion has shown [3] a sudden
NOx jump during the first phase of combustion when the fuel has just
been heated and gasification processes take place (Fig. 2). That means
that most significant NOx are generated during fuel kindling.
[FIGURE 2 OMITTED]
During the process of biofuel temperature rising, volatile
substances are released from fuel, which burn faster than the remainder
of solid fuel. The research on combustion product recirculation into the
combustion zone with the air supplied for combustion [4] has shown that
smoke recirculation reduces formation of NOx if the fuel containing
nitrogen is burnt gradually, and is just slightly effective when burning
takes place without change in air by degrees. This shows indirectly that
a part of NOx forms from fuel bound nitrogen when gaseous products of
fuel pyrolysis are burning.
In order to establish whether the fuel bound nitrogen migrates into
gaseous products of fuel pyrolysis, the research has been conducted
using chipped wood waste, corn flour pellets and poultry litter and
manure blend.
Fuel samples have been heated in closed steel vessels (so that
oxygen would not have access and combustion would not take place) in an
electric oven for 5 and 10 minutes at different temperatures
(300-600[degrees]C). Afterwards, they have been cooled, weighted and
analysed in order to establish nitrogen content. Thus, a nitrogen
balance has been created in materials and its distribution at different
heating temperatures of samples and different heating periods.
The remained nitrogen content in the fuel depending upon combustion
temperature is shown in the results (Fig. 3). Nitrogen content provided
in the Table at temperature 0[degrees]C means initial nitrogen content
in the fuel.
The chipped wood waste samples being heated have lost the highest
nitrogen content--approximately 31% (Fig. 3). The part of nitrogen in
the case of corn flour pellets and poultry litter in the remainder of
fuel virtually has remained unchanged.
When heating the samples for 10 minutes, slightly different results
have been obtained, still the fuel has been more pyrolyzed (Fig. 4).
The main reason why the N releasing from various fuels differs is
the different N chains in raw materials. In the wood plate waste main N
source are ureaformaldehyde resin, in the poultry litter--urea and
ammonium salts. Destroing of these are going under lower temperatures
than complex aromatic structures where the N is bonded in the corn flour
pellets. In the Figs. 3 and 4 can see nitrogen content in the corn flour
pellets remain about the same by heating up to 500[degrees]C.
A balance method composed for nitrogen migration from the solid
part of the fuel to the gaseous phase (Figs. 5 and 6) has demonstrated
that up to 30% of the nitrogen content releases together with gaseous
products when fuel undergoes heating up to 500[degrees]C, still the
greatest part of nitrogen remains in the solid fuel remainder.
[FIGURE 5 OMITTED]
The research has shown that nitrogen content in the fuel may be
reduced by thermal processing. It may be recommended to heat the chipped
wood waste for 5 minutes at 500[degrees]C. It is not recommended to heat
the fuel at temperatures exceeding 500[degrees]C, as fuel starts
pyrolysing itself. The research has shown that volatile substance
removal extent extremely depends on fuel type, therefore, the optimal
mode of thermal processing of the fuel should be chosen for each type of
fuel.
[FIGURE 6 OMITTED]
Fuel thermal processing with volatile substance removal through
fuel heating might be a method of reduction in nitrogen content in fuel.
3.2. Research on the influence of fuel additives
As a part of nitrogen is disposed from fuel together with volatile
substances, the additives could be added to the fuel that would release
CO into the combustion zone, while it would compete during the processes
of nitrogen oxidation.
CO + [O.sub.2] [right arrow] C[O.sub.2]; (1)
RN + [O.sub.2] [right arrow] 2NO + R, (2)
where R is radical.
The additives to be added to the fuel should be such that
velocities of complete burn would be different, i.e., the CO formed in
the combustion products of the additives would release faster than that
in the main fuel. Also, the additive should reduce the total content of
nitrogen in the combusted fuel.
3.2.1 Research on use of wood coke additive to fuel
Fuel burning with added charcoal also had to reduce the content of
nitrogen oxides first of all as fuel without nitrogen compounds.
Secondly, the CO formed during coke combustion should reduce NO due to
competing reactions. The research has confirmed that coke additives
provide additional decrease in NOx (Fig. 7).
[FIGURE 7 OMITTED]
Having added 10% of charcoal to the blend of chipped wood and wood
pellets (ratio 50:50), the nitrogen content in the fuel has been reduced
by 10%, while NOx concentrations have been lower by approximately 21%.
Best evidence for the fact that a role of charcoal as fuel additive for
the purpose of reduction in NOx emission is significant, is chipped wood
waste and charcoal blend (ratio 80:20) combusting when NF decreases by
20%, while NOx concentrations decrease by even 44% (from 1160 to 650
mg/[m.sup.3]).
3.2.2. Research on blending the high nitrogen content fuel with
"pure" fuel
Chipped wood waste possess a considerable nitrogen content (3.9%),
therefore, using this type of fuel it has been sought to find out what
factors influence concentration of nitrogen oxides in combustion
products. When combusting this type of fuel, NOx concentrations reached
1000-1250 mg/[m.sup.3].
Combusting of fuel together with other type--"pure"
--fuel of low nitrogen content, has taken place blending the chipped
wood waste with wood pellets and buckwheat hulls. The previous research
had shown [5], that, when burning the above fuels, a small content of
nitrogen oxides releases, therefore, their blending with wood waste not
only would reduce the total nitrogen content in combusted fuel, but
pollutant emissions in combustion products should decrease as well.
When burning the blend of chipped wood waste and wood pellets, the
nitrogen content in the blend decreased by 48%, while in this case the
NOx content in combustion products decreased by 16% (Fig. 8).
[FIGURE 8 OMITTED]
Having blended the chipped wood waste with buckwheat hulls of low
nitrogen content, the nitrogen content in the fuel blend has decreased
markedly (42%), still fuel combustion has worsened. Both wood waste and
buckwheat hulls are of fine and light structure. After the fuels have
been blended, it become complicated to regulate the content of air in
the stoker, and obtaining a wide range of oxygen has not been
successful. NOx concentrations when burning the blend have decreased by
44% (Fig. 8).
Agreeably to nitrogen content in the blend with wood pellets, NOx
concentrations should have been lower by 5%. Still, the results have
shown that not only nitrogen content in the fuel is a determining
factor, but also other factors, maybe volatile substance content in the
fuel. This would explain why, when burning the blend with buckwheat
hulls, NOx has been lower by 32% than when burning a blend with wood
pellets.
When burning the blend of chipped wood waste of high nitrogen
content with "clean" wood pellets of low nitrogen content, the
decrease in NOx concentration, identified by calculation formula 9 and
diagram Fig. 13 [7], should have reached 43%, still actually decreased
by 16% only. This could mean that fuel bound nitrogen conversion into
NOx has increased and this method of reduction in NOx is not effective.
The research has shown that a part of substances containing
nitrogen releases from fuel together with the volatile substances during
fuel temperature rising. When heating the fuel up to 500[degrees]C, the
nitrogen content of up to 30% releases together with gaseous substances.
N content in the fuel may be reduced by thermal processing of the fuel.
Fuel additives generating CO decrease NOx formation.
Blending the high nitrogen content fuel with the "pure"
fuel, NOx concentration in combustion products depends not only on
nitrogen content in the blend, but also on what fuel it is blended with.
The results are determined not only by nitrogen content in the fuel, but
also by some other factors, maybe by content of volatile substances in
the fuel.
3.3. Research on the Factor of Fuel Bound Nitrogen Conversion into
NOx
The influence of nitrogen content in the fuel on NOx concentration
in combustion products is known [6], still, in order to prepare a method
for calculation of NOx concentration from fuel bound nitrogen, more
detailed investigation is required.
The research has been conducted burning biofuel of various types,
waste and fuel blends (Table). In diagrams (Figs. 9 and 10) dependencies
of NOx concentrations, measured during experiments, on nitrogen content
in the combusted fuel are provided.
[FIGURE 9 OMITTED]
Fig. 10 shows dependencies of NOx concentrations for mixed
composition fuels.
[FIGURE 10 OMITTED]
[K.sub.N], the factor of fuel bound nitrogen conversion into
nitrogen oxides, has been calculated as a part of fuel bound nitrogen,
which has migrated to NOx, by equations provided in literature sources
[7]:
K = ([V.sub.d] + ([alpha] - 1)[V.sub.o])[C.sub.NOx]/328.6[N.sub.F]
(3)
where [K.sub.N] is fuel nitrogen conversion ratio, %; a is
coefficient of excess air contained in combustion products; [C.sub.NOx]
is concentration of nitrogen oxides in combustion products,
mg/[m.sup.3]; [N.sub.F] is nitrogen content in fuel, %; 328.6 is
conversion factor; [V.sub.o] is theoretical air, [m.sup.3]/kg:
[V.sub.o] = 0.00027[Q.sub.[??]] + 0.0235; (4)
[V.sub.d] is theoretical combustion product volume, [m.sup.3]/kg:
[V.sub.d] = 0.00025[Q.sub.[??]] + 0.9756, (5)
where [Q.sub.[??]] is the lowest value of heat generated by fuel,
kJ/kg.
[FIGURE 11 OMITTED]
Fig. 11 shows dependence of fuel bound nitrogen conversion on
nitrogen content in the fuel.
Having analysed the results obtained, we can see that the higher
nitrogen content in the combusted fuel is, the smaller part of this
nitrogen migrates to nitrogen oxides. E. g.: when nitrogen content in
the fuel is approximately 2%, approximately 8% of nitrogen migrates to
NOx. Where as, with 0.2 percent of nitrogen content in the combusted
fuel, approximately 30% of nitrogen migrates to NOx. If nitrogen content
in the fuel is low, i. e., < 0.1%, then degree of conversion is
approaching 90%.
The results of research have shown that fuel bound nitrogen
conversion into NOx may be generalized by the equation:
[K.sub.N] = 10.555[N.sub.F.sup.-0.582]. (6)
During the research it has been established that expression of the
factor of conversion of biofuel bound nitrogen into NOx (4) is similar
to that when other type fuels are combusted--liquid fuel, gas and waste
[6] [K.sub.N] = 10.095[N.sub.F.sup.]-0.9109].
In order to find out what influences conversion of nitrogen into
nitrogen oxides, some tests have been carried out, during which some
types of additives have been added to the fuel--wood pellets, artificial
additives containing nitrogen. 4 types containing different content of
nitrogen have been prepared--wood pellets spryed with such a content of
carbamide that the nitrogen content in the pellets has made up: 0.3%.;
0.5%; 1.0% and 2.5%. Wood pellets have been chosen as low nitrogen
content fuel, featuring good quality of burning. Having sprayed the wood
pellets with carbamide solution evenly, they have been dried for 7
periods of 24-hours at 20[degrees]C temperature, periodically stirring.
For natural wood pellets with NF = 0.13%, combustion modes, air
quantity, fuel supply velocity have been determined that later would
have been maintained the same when burning wood pellets with different
nitrogen contents. The greatest measured NOx value in the pellets
without N additives has made approximately 170 mg/[m.sup.3]. Combustion
of wood pellets with nitrogen additive ([N.sub.F] = 0.3%) has taken
place in a very similar way as in the case of pure wood pellets, while
nitrogen oxide concentrations have increased up to 400-550 mg/[m.sup.3].
[FIGURE 12 OMITTED]
When burning wood pellets with NP = 0.5%, the combustion has become
more complicated, high CO concentrations have been detected in
combustion products. With nitrogen content of 1.0%, NOx concentration
has been three times greater than in natural wood pellets, while CO
concentration has been similar as in the case of wood pellets with 0.5%
nitrogen. When burning pellets with even higher content of nitrogen
(2.5%), the concentrations of nitrogen oxides and carbon monoxide in
combustion products have increased even more. The results of research
are provided in Fig. 12.
It has been established that, increasing the nitrogen content in
the fuel artificially, NOx concentration value may be predicted, e.g.,
increasing nitrogen content in the fuel twice (e. g., from 0.5% to 1%),
the NOx concentration in combustion products increases up to 1.3 times.
In order to find out whether a nitrogen source influences the
conversion, i.e., a natural source (e. g., biofuel) or artificial
additives, two diagrams have been composed distributing the results of
research by nitrogen source (Fig. 13).
[FIGURE 13 OMITTED]
Analysis of the research has shown that conversion of nitrogen from
fuel with organically bound nitrogen into NOx approximately may be
generalized by the equation:
[K.sub.N] = 8.5917[N.sub.F.sup.-0603]. (7)
While conversion of nitrogen from fuel with artificial nitrogen
additives into NOx approximately may be generalized by the equation:
[K.sub.N] = 8.552[N.sub.F.sup.-0.909]. (8)
It can be seen that expression of the factor of conversion of fuel
bound nitrogen into NOx when burning fuel with artificial nitrogen
additives is extremely similar to the factor of conversion when fuel
with organically bound nitrogen is burning.
On the basis of results of experimental investigations, a method of
calculation of NOx concentration, formed from the fuel bound nitrogen,
has been prepared.
Having applied the above formulae (3), (4), (5) and (6), NOx
concentration in combustion products from the fuel bound nitrogen, at
excess air coefficient, corresponding to [O.sub.2] = 6%, may be
calculated as follows:
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]. (9)
The factor of conversion of the fuel bound nitrogen into NOx
depends on nitrogen content in the fuel--if it increases, the conversion
factor decreases. It has been established that the expression of the
factor of conversion of biofuel bound nitrogen into NOx is similar to
the one when burning other types of fuel--liquid fuel, gas and waste.
Artificial additives to the fuel have a similar value of conversion into
NOx as in the case of burning the fuel with organically bound nitrogen
content. A method of calculation of NOx concentration, formed from the
fuel bound nitrogen, has been prepared.
3.4. Influence of oxygen concentration on fuelbound nitrogen
conversion into NOx
The research has shown that NOx formation depends on oxygen
concentration in the combustion chamber. When [O.sub.2] increases,
concentration of nitrogen oxides increases as well.
Fig. 14 provides dependencies of NOx on oxygen concentrations when
burning wood pellets with different content of nitrogen. By
cross-sections in the points when O2 is equal 7; 9; 10.5; 12%, we can
see that the higher content of oxygen is in the stoker, the higher
content of nitrogen migrates to NOx. For instance: when fuel bound
nitrogen content is increased twice (from 0.5% to 1%), with oxygen 12%
in the stoker, the increase in NOx reaches 145 mg/[m.sup.3], i.e., by
26%.
[FIGURE 14 OMITTED]
The NOx of the fuel has been established as a difference between
concentrations of nitrogen oxides at different contents of nitrogen in
the fuel.
It has been established that NOx formation from the fuel bound
nitrogen depends not only on N content in the fuel, but also on oxygen
concentration in combustion products. The higher content of nitrogen in
the fuel, the stronger NOx depends on [O.sub.2] in combustion products.
3.5. Research on reduction in n content in the fuel
It has been known [10] that after the straw has been left in the
field for some time, under atmospheric factor impact, e. g.,
precipitation, the straw loses part of its chlorine and caustic
compounds. Therefore, it has been thought to test whether there is
possibility to remove a part of nitrogen compounds from chipped wood
waste (furniture production wood-based panels). These compounds are
inserted during production process of panels spraying the chipped wood
with binding matter. Since a part of these materials, e. g., carbamide,
is water soluble, the samples of chipped wood have been rinsed with
running water and dried to the initial moisture. The content of nitrogen
in wood waste after rinsing has decreased by approximately 38% (from
3.9% to 2.4%). The fact that a part of nitrogen may be removed by means
of rinsing with water shows that chemical additives existing in the
panels with nitrogen compounds in part are on the surface of chipped
wood pieces.
Due to N removal by means of rinsing, when burns the "rinsed
out" chipped wood waste, the NOx level has been decreased by
approximately 35% (Fig. 15).
[FIGURE 15 OMITTED]
As the research on biofuel thermal processing has shown (Figs. 5
and 6), when heating the fuel, the N content may be reduced in the fuel
as well. During such heating--thermal processing of the fuel--a
remainder is obtained, the coke. While heating chipped wood waste at
400[degrees]C temperature for 5 minutes, coke fuel has been prepared.
The content of nitrogen in the coke has decreased by 9% counting from
the initial nitrogen content in the chipped wood to temperature rising.
[FIGURE 16 OMITTED]
Coke is CO source in the layer of burning fuel and CO competes with
N during oxygen binding reactions. Fig. 16 shows results, obtained when
blends of coke and chipped wood waste with wood pellets are combusted.
NOx concentration is lower by approximately 30% when burning coke (i.
e., wood waste after thermal processing) than burning the same fuel
before thermal processing.
Due to small fraction of coal (diameter 1-2 mm), the increased air
quantity and air velocity blown through the fuel layer, lifts the fuel
above the air flow. On this basis, measurements of coal combustion are
shown in the chart (Fig. 16) exceptionally for several modes with low
[O.sub.2] value.
Reduction in nitrogen content in fuel by means of rinsing the fuel
with water may be applied in order to decrease NOx concentrations during
combustion processes.
Having conducted thermal processing on wood waste of high nitrogen
content at 400[degrees]C temperature, NOx concentrations lower by
approximately 30% may be achieved than those when burning the initial
fuel.
4. Conclusions
1. Experiments demonstrated that that the more is nitrogen content
in the fuel, the less part converts into nitrogen oxides.
2. The conversion of fuel bound nitrogen to nitrogen oxides is
similar to fuel of various types (solid, liquid, gaseous), irrespective
of whether the fuel bound nitrogen is naturally bound or an artificially
added, and may be approximately described by the following type
function: [K.sub.N] = 10.555 [N.sub.F.sup.-0.582].
3. When raising the temperature of biofuel up to 500[degrees]C, the
content up to 30% of nitrogen may be released from the fuel together
with volatile substances. This explains why during initial heating of
the wood and during flare-up, NOx concentrations increased markedly are
observed [3]. This suggests the possibility of reducing the content of
fuel bound nitrogen by means of thermal processing of the fuel.
4. Nitrogen content in the waste of chipped wood of furniture
panels can be reduced by approximately 38% (from 3.9% to 2.4%) by means
of rinsing the fuel with water. Due to this, NOx level can be decreased
by approximately 35%.
5. In the case of high nitrogen content wood fuel, wood coke
additives up to 20% reduce NOx formation by up to 44%.
6. When burning high nitrogen contentfuel blends with low nitrogen
content fuel, the final NOx concentration depends on what fuel of low
nitrogen content has been chosen.
Received November 02, 2012
Accepted October 10, 2013
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R. Pleckaitiene, Kaunas University of Technology, K. Donelaicio 20,
44025 Kaunas, Lithuania, E-mail: raminta.eko@gmail.com
K. Buinevicius, Kaunas University of Technology, K. Donelaicio 20,
44025 Kaunas, Lithuania, E-mail: kbuinevicius@gmail.com
E. Puida, Kaunas University of Technology, K. Donelaicio 20, 44025
Kaunas, Lithuania, E-mail: egidijus.puida@ktu.lt
http://dx.doi.org/10.5755/j01.mech.19.5.5543
Table
Charakteristics of investigated fuel types
Fuel type N Heat
quantity, generation,
% kJ/kg
Natural wood pellets 0.130 17025
Stabilized sewage sludge pellets 5.270 15647
Sludge pellets after digestion tank 4.490 13890
Sludge and sawdust (ratio 25:75) blend 1.870 17048
pellets
Sludge and sawdust (ratio 50:50) blend 2.900 15995
pellets
Sludge and peat (ratio 50:50) blend pellets 3.070 16806
Buckwheat hull 0.574 15912
Crushed packaging (Tetra Pak cartons) 0.021 19451
Wood and poultry litter blend pellets 0.217 16333
Chipped wood (particle board) waste * 3.900 17130
Lignin and mazut (ratio 80:20) blend 0.870 18182
pellets
Straw and mazut (ratio 80:20) blend pellets 0.440 15743
Oil waste and straw blend pellets 0.370 17024
Corn stalk pellets 0.590 15617
Corn flour pellets 1.235 14934
Poultry litter and manure blend 3.070 12541
* They are wood particle boards, composition of which
contains binding substances with nitrogen.
Fig. 3 Change in nitrogen content in the fuel under
conditions of fuel sample heating for 5 minutes
0 3 00 400 500
Chipped wood 3.900 3.860 3.540 2.700
(particle board) waste
Corn flour pellets 1.235 1.222 1.210 1.200
Poultry litter and 3.900 3.850 3.830 3.816
manure blend
Fig. 4 Change in nitrogen content in the fuel under
conditions of fuel sample heating for 10 minutes
0 300 350 400 500
Chipped wood (particle 3.900 3.570 3.450 3.390 3.210
board) waste
Corn flour pellets 1.235 1.16 1.19 1.210 1.220