Sustainable design of material handling equipment: a win-win approach for manufacturers and customers/Rekonfiguruojamu krovimo irenginiu projektavimas: win-win priega vartotojui ir klientui.
Shevtshenko, E. ; Bashkite, V. ; Maleki, M. 等
1. Introduction
Under the pressure from global economic crisis end users are
becoming increasingly interested in sustainable and reconfigurable
products in order to reduce their total lifetime cost of ownership. In
the late 1980s, with the advent of consumer environmental awareness the
number of questions about product environmental characteristics
increased, which force enterprises to develop a recycling
infrastructures. In the case of price sensitive market, governments can
enforce market to use specific products containing recycled or recovered
materials. The biggest issue in recycling anything is to get it back to
the recycler [1]. In the USA, 95% of cars and trucks that are retired
each year go to the recycler, and for each of those cars 75% by weight
is recovered for reuse. In the European Union (EU) this percentage will
reach 95% by the year 2015 [2]. Under certain conditions, manufacturing
companies become more interested in the sustainability of products; one
possible approach to make material handling equipment more sustainable
is to make it reconfigurable, reusable and reliable. Those products are
likely to be reused when customers' requirements change. More
sustainable material handling equipment can be much easier sold in the
future, due to the possibility to be reconfigured in accordance to the
new customer requirements. In this case customers are mostly those
companies, who are dealing with material handling such as logistic,
production, and manufacturing companies.
After this section, sections two and three will cover brief
literature reviews on sustainability and sustainable design (section 2)
and reverse logistics framework for material handling equipment (section
3) to provide appropriate theoretical foundation for next sections.
Section four is dedicated to comparison of conventional and more
sustainable design for Material Handling Equipment. It is followed by
section five where a case study put forward empirical evidences on
advantages of employing more sustainable material handling equipments.
And finally the research is finalized by conclusion given in section
six.
This paper is focused on the development of a reverse logistics
framework for more sustainable material handling equipment design. The
novelty of the proposed reverse logistics framework is that it can
reduce the backward flow of products to the manufacturer by enabling
distributors to reconfigure products according to the renewed customer
requirements.
2. Sustainable design and service oriented products
The objective of design for supply chain is to allow engineers to
consider lifetime costs of products from production, distribution and
maintenance, up to recycle during decision-makings at the product design
phases [3]. Sustainability oriented approach assumes that natural
resources are finite, and should be continuously re-used. In this
approach designers are taking care of both responsibilities as to
prevent environmental damage and the skills to move modern cultures into
sustainable lifestyle [4]. The discussion on sustainability in scholar
works may date back to early 1960s, when the product design impact on
efficiency of working, re-collecting and recycling was emphasized. From
that time on this trend continued and design became one of the most
influential factors in the development of sustainable products and
production systems [5]. The transition from "design for needs"
to "design for environment" first began in the early 1970 [6].
In contrary to specialized industrial products with limited
functionality and of short duration, postindustrial design goes for
multifunctional products, repairable and durable, taking the form of a
design that is socially responsive and eco-sustainable. The new
requirements like energy efficiency, duration, and recyclability all
appeal to consumer sensitivity to environmental issues [7].
Recent researches showed that there are difficulties and concerns
for companies interested in practicing of sustainable design. Cerin and
Karlson [8] showed new ideas, like sustainability, are viewed as
financial risks and are not likely to be supported by companies. Smith
and Weintraub [9] found that many companies see sustainable business as
a waste of time. The California Waste Management Board [10] discovered
that in the short term for some items sustainable product design is more
expensive than unsustainable alternative. Merrick [11] discovered that
consumers do not purchase sustainable goods because it is more
complicated to choose sustainable alternatives over readily available
products. Dermirbilek and Sener [12] identified that it is critical for
companies to provide sustainable products that satisfy the quality,
function and durability that consumers expect.
Sustainable design requires close link between consumers and
distributors. The choices that designers make in materials, structures,
and functions of a product can greatly affect sustainability of product.
Designers opt for different sustainable design methodologies such as
design for disassembly, design for remanufacturing, and design for
recycling according to their industrial context. These methods often
focus on optimizing the product's construction so that the product
can be taken apart, either to be refurbished or broken down into its
constituent components to refurbish the materials or be recycled [13,
14].
Design for reuse and recycling is one of the principles of
sustainable design where products, processes, and systems are designed
for performance in a commercial "after life". In the context
of automotive industry, one of the major barriers is lack of research
and development in the design for reuse [15]. Remanufacturing of some
components requires significant change in design, operation, and
probably industry structure, and as a consequence automotive
manufacturers are not designing vehicles to facilitate reuse and
remanufacture. Therefore more efforts on research and development in
design for reuse have to be conducted in order to develop the optimum
automotive component for reuse [2].
Sustainable design has also common features with design for
remanufacturing. Accordingly to Hammond et al. [15] durable cores are
the key to the remanufacturing process, and the top three factors that
make an automotive component difficult to remanufacture are: core
availability, assembly/disassembly, and design simplicity. Parametric
components can be easily adapted to suit to different customer's
needs which are consistent with the features of service oriented
products [16]. Eco-product design for remanufacturing is a combination
of ecological, economic and customer considerations are also consistent
with sustainable product. Eco-designed product for remanufacturing has a
positive impact on the decision to remanufacturing a service/aftermarket
part [17-19]. Eco-product can be defined as service-oriented product.
Service Oriented Products is a well-known sustainable design paradigm that requires reverse logistics. One promising approach is to shift the
source of value from the amount of sold products to the quality of
services the product provides. Jun Fujimoto et al. [20] described the
need for redesigning recycling systems from a manufacturing perspective
and then discusses the possibility of products servicification. There
are emerging trends of "servicizing" business models that
create the demand pull for remanufactured products. In such models end
consumers avoid risk of ownership, expect better product upgrades at low
cost, wish to have increased flexibility and are more environmentally
conscious [21].
3. Reverse logistics framework for material handling equipment
The attention to reverse logistics has increased as Stock et al.
reported that the total value of products returned in the U.S. is
estimated to be $100 billion annually [22]. Therefore, reverse logistics
is one of the essential components to have sustainable products. Its
impacts on product lifecycle, information sharing, and decision support
should be studied for sustainable product development.
Murphy [23] studied the reverse distribution of products from
product recalls. Thierry et al. [24] formulized product recovery
management by checking over the recovery options, from direct re-use to
disposal, and by placing the options into the supply chain. Carter and
Ellram [25] reviewed some early work on reverse logistics and subdivided
the literature of reverse logistics into transportation, packaging, and
purchasing. Besides, there have been studies of how reverse logistics is
impacted by product life cycle management, including opportunities to
reuse and recycle, as well as the processes, actors, types of recovery
in reverse logistics and the models to support reverse logistics from
the business perspective [15, 26]. Most of the existing researches on
reverse logistics are more interpretive than quantitative in nature
[17]. Some authors increase the attention placed on direct observation
methods [27]. The trend in survey research is moving from being
exploratory in nature to building and testing models.
Design for reverse logistics is consistent with sustainable design
for the case of service-oriented products, which are an excellent
pathway to sustainability--for products with intensive manufacturing
environmental impacts. Reverse logistics is the process of returning new
or used products from their initial point in a supply chain, and it may
include returns from consumers, retailers or distributors because
products are unsatisfactory, outdated, recalled or overstocked. The
Council of Logistics Management (CLM) published the first known
definition of reverse logistics in the early 1990s as: "the role of
logistics in recycling, waste disposal, and management of hazardous
materials; a broader perspective includes all related to logistics
activities carried out in source reduction, recycling, substitution,
reuse of materials and disposal" [28]. Reverse logistics consists
of planning, implementing and controlling the reverse flow of materials
as well as management of related downstream information within the
supply chain with the primary purpose of recapturing value. Today
customers are looking for product features that include reusability,
multi-functionality and reconfigurability [29].
4. Comparison of conventional and more sustainable design for
material handling equipment
The strong development of well-known today material handling
equipment manufactures, such as Jungheinrich, BT, Toyota, Hyster, Linde,
Yale, was initiated in the late 1940s. In 1946 Hyster Company's
first plant devoted exclusively to the mass production of lift trucks
opens in Danville, Illinois (USA). In 1948 BT manufactured the first
hand pallet truck. In 1956 Jungheinrich developed the first reach truck
"Retrak[R]" as a milestone for space-saving storage. In the
same time they started to produce own electric motors. In 1952 Hyster
opened its first plant outside the US, in Nijmegen, the Netherlands. The
Hyster 40" and Karry Kranes were the first machines to be assembled
there. In 1955 Linde company produced the first hydrostatically driven
vehicle, the so-called Hydrocar. In 1956 Toyota produced the first
counterbalanced forklift truck. Today all material handling
manufacturing companies are devoted to sustainable development of their
production plants and products.
The idea behind more sustainable design is to have material
handling product modularity. Due to this reason the technical condition
control step is added to the new reverse logistics framework for more
sustainable material handling equipment. Returned equipment is normally
used product, and the general condition of the parts should be assessed
before they can be reused in the reconfiguration process. The
reconfigured equipment should be reliable and fulfill customer
expectations. The differences between more sustainable and conventional
design for material handling equipment are summarized by authors in
Table 1. In more sustainable design the future requirements of customers
are predicted. To satisfy this requirement the resulted products should
be reconfigurable without considerable investments. Returned material
handling equipment will be reconfigured later and reused which makes
such equipment more sustainable.
Authors of the current research propose a framework for reverse
material flow for more sustainable material handling equipment as
illustrated in Fig. 1. In the forward material flow, products,
accessories, and materials are moving from suppliers and manufacturers
to distributors. Distributors are selling more sustainable products to
the customers. The reverse material flow of products to the
manufacturers is reduced, because when the customer requirements are
changed, the information will be provided through distributor to
manufacturer.
[FIGURE 1 OMITTED]
When customer decides to upgrade material handling equipment the
accessory is received from distributor and can be easily installed by
customer. In case, customer returns material handling equipment to
distributor, the product will be reconfigured accordingly to the
requirements of the next customer. There is no need to return the
product to the manufacturer. More sustainable design also changes the
partner's roles in the supply chain [30] as presented in Fig 1.
Manufacturing enterprises or suppliers, distributors and customers have
additional responsibilities on sustainable products.
5. Case study: potential advantages of sustainable material
handling equipment for customers
In this section, the authors demonstrate the effectiveness of new
reverse logistics framework for sustainable products with an application
of materials handling equipment. This application study shows how
changes in a customer's attitude can force a manufacturer to
redesign products in a sustainable way in order to satisfy the future
needs.
In this case study it is examined what can be done in the design of
material handling equipment to meet the customers' potential needs
in the future. The case study is divided into two parts. First, the
advantages that sustainable products can provide to customers will be
discussed.
[FIGURE 2 OMITTED]
The reach truck model used in this application study has the
highest demand in the material handling equipment market. There are two
different types of reach trucks in the conventional design. One is
equipped with the standard "vulkollan" load wheels that can
only be used for indoor purposes, as these wheels will be worn-out very
fast if used outdoors. The second type of reach truck is equipped with
outdoor wheels. In order to meet the customers' expectations of
being able to work both indoors and outdoors, the more sustainable
design allows trucks to be used in both scenarios. The reach truck with
super elastic tires has been designed to combine the functionalities of
both the counter-balanced truck and the conventional reach truck, as
shown in Fig. 2.
This new reach truck can work as a conventional reach truck without
any space loss inside the warehouse and also can be used as a
counter-balanced forklift truck for outdoor purposes. This is enabled by
the redesigned chassis that can be used with the high load wheels.
Customers may have additional requirements in the next ten years after a
truck is purchased which is supported by collected statistics given in
Table 2. The average lifetime cost of conventional design reach truck is
3695 EUR.
As it could be considered from collected statistics the
reconfiguration of existing reach truck today is a very expensive and
time consuming process, in addition the another truck should be rented
if the existing truck is sent for reconfiguration to distributor. The
most common reconfiguration activities in forklift truck are: activation
of additional hydraulic function, installation of special additional
equipment or adaption of it. Based on collected statistics for more
sustainable design of reach truck the prerequisites for those most
popular extras will be preinstalled during the manufacturing process in
current case study and the lifecycle analysis will be completed.
Therefore, in this case study the more sustainable design of reach truck
will enable to add the following three different accessories easily
without substantial additional costs:
1. Installation of maximum quantity of hydraulic functions if the
user requires new additional equipment for the new needs.
2. Installation of "cold storage package" if there is a
need to work in refrigerator storage type.
3. Installation of protective features such as non-marking super
elastic tires, lifting height indicator and weight on forks required for
indoor warehouses or refrigerator conditions.
Those options might not be added when customers first purchase
trucks. The more sustainable design needs to provide the flexibility to
allow customers to add options later when they are required. The three
scenarios are considered. In the first accessory scenario, the
sustainable design requires that the truck should support the
installation of all possible hydraulic functions. This option is very
important for the major forklift function to be further reconfigurable.
It is important to explain why the sustainable product, with
preinstalled empty hydraulic channels, should be preferred by the
customer. For example, consider the case where the customer has received
an order for a new product type that should be rotated during handling
operations. The reach truck can rotate the pallet, after a special clamp is added to the forklift to provide 180 or 360 degrees rotation.
Sustainable products have free hydraulic channels and the special clamp
installation process will take less than half an hour. However, if a
non-sustainable reach truck has been previously selected, there will be
no empty hydraulic channels. In either case, the reach truck's
hydraulic system should be rebuilt by the distributor's technician
before the special clamp can be added. For this procedure the reach
truck should be taken out of use for a two-week period. For this period
the customer will need to rent another reach truck. Otherwise the sales
orders will be lost. Other negative consequences include the loss of
hydraulic system factory warranty if this system was rebuilt and the
increased cost because the reconfiguration process is much more
complicated. To summarize, the advantage of the sustainable product is
that additional functions could be easily added when required. Besides,
the reach truck offline time is reasonable and the hydraulic system
remains under warranty.
The second accessory scenario involves enabling the reach truck to
work in different storage environments. For example, if the customer
receives an order for products that require refrigeration, it is
possible to use the sustainable reach truck in the refrigerated areas.
When the reach truck is moving between different temperature storages,
it will encounter high levels of condensation. For this purpose a
sustainable reach truck should include additional protection for
electronic components. This option is useful because usually the reach
truck is used in different storages or indoor/outdoor conditions.
Usually when operators transport products from cold storage to warm or
vice versa, temperature fluctuation increases the condensation, which
can cause malfunctions in the reach truck's electronic system. If
additional protection was installed previously, the "cold storage
package" can be easily added when required. This package includes
cabin, seat heating, and special hydraulic oil for cold stores. Oil can
be changed before the truck will be used in the cold store. To
summarize, the selection of sustainable product with additional
protection for electronic components will protect the reach truck from
condensation and the cold storage "package" can be easily
added later when required.
The third accessory scenario is the installation of very important
optional equipment for the reach truck operator. During operation the
reach trucks often lift loads to the maximum height. This is not allowed
by the safety regulations and residual capacity tables prepared by the
manufacturers. However it is difficult to control those parameters
during reach truck operating process. If those parameters are exceeded,
the hydraulic, lifting and driving systems can be damaged. Also the
useful lifecycle of the reach truck is reduced and operation is not
safe. The sustainable reach truck includes an optional height indicator
to protect the reach truck under operating conditions when the height of
the racking systems used in the warehouse is known. In addition the
lifting height indicator increases the operation's speed several
times. Another important feature of sustainable reach truck is a lifting
indicator. It enables the operator to monitor the lifting operation when
the lifting height is about 10 meters. With this option the load is safe
and the amount of operator errors is decreased. The next option is
weight on the forks, which can be installed by the manufacturer, by the
distributor or by a third company, which specialize in the installation
of optional equipment. This option will prevent the lifting of loads if
the maximum weight is exceeded. This option enables users to reduce
number of repairs and maintenance costs needed for sustainable reach
truck and well as it also increase the product lifecycle. The last
important option is non-marking wheels, which protect warehouse floors
from the black marks left on the floor when conventional wheels are
used.
When customer needs to add any of those new functionalities today,
the reconfiguration of conventional reach truck is not supported by
original equipment manufacturer. The reason is that conventional design,
which does not support reconfiguration. Today the customer should buy
two conventional products to be able to work inside and outside of the
warehouse. Due to aforementioned reasons customers prefer to purchase
the sustainable design reach truck which is 41% cheaper than the
purchase of conventional reach and counterbalanced trucks. Calculations
of sustainable reach truck cost and analogue combination of conventional
reach truck as well as counterbalanced forklift truck are given in the
Table 3 below.
It is calculated that the average lifetime cost for proposed
sustainable reach truck based on the statistical data from table 4 is
3768,8 EUR The lifetime cost per year for the more sustainable product
is only 3% higher. Based on available customers' reconfiguration
orders and lifetime cost analysis we can conclude that sustainable
design will be more attractive to customers, especially in the global
market where customers are more cost conscious and need combination of
functionalities. There are also additional advantages when sustainable
design reach truck is used, which are described in Table 4. In a nut
shell, sustainable design reach truck makes the operation process faster
(no reloading operation from reach truck to counterbalanced forklift is
required) and cheaper (we don't need to have additional driver,
storage and maintenance cost for the second counterbalanced truck).
6. Conclusions
Today with the advancement of information system a manufacturers
are able to store data of a sustainably designed product, monitor the
product condition and customer requirements, support product
reconfiguration at the distributor facility. The distributor is also
able to inform the manufacturer about the changes made to the product
and to replenish the accessories. Thus sustainable design with the
reverse logistics consideration is ready to be used. The main problem
for distributors of material handling equipment is that the customers
prefer to work on long-term-rental (LTR) conditions, which is beneficial
for the big companies. There are certain advantages if needed warehouse
equipment is ordered and an LTR agreement is signed. First, there are no
relations with Banks or other leasing companies. Companies rent directly
from the distributor. This means that after five years the company can
return the used reach truck and order a new one. The higher monthly
payments compensate for the risk related with Bank loans. Due to the
unstable economical situation, distributors face the problem of customer
companies liquidating. It is more profitable for the customer to pay a
penalty and return the reach truck, than to cancel the bank loan.
Selling sustainable reach trucks decreases the number of returns. A
sustainably designed reach truck is a product with the potential for
successful reuse. If a designed for sustainability reach truck is
returned, it could be easily reconfigured according to the new
customer's requirements.
The limitation authors see is that quality of reconfigured product
is the subjects to uncertainty due to the fact that new, reused,
repaired and remanufactured parts are used for product reconfiguration.
In this paper was presented a new framework for the reverse
logistics for sustainably designed products. In the presented case
study, benefits of employing sustainable reach truck were investigated.
As a result, using sustainable product provides cost and flexibility
advantages for both manufacturer and customer.
Acknowledgements
E. Shevshenko would like to thank the Estonian Science Foundation
for the targeted financing scheme SF0140113Bs08, grant ETF9460 and the
U.S. Department of States Bureau of Educational and Cultural Affairs for
the Fulbright grant that enabled us to carry out this work. Besides, M.
Maleki would like to appreciate financial funding for doctoral study
from MIT-Pt/EDAM-IASC/0033/2008 project.
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E. Shevtshenko, Tallinn University of Technology, Ehitajate tee 5,
19086 Tallinn, Estonia, E-mail: eduard@idssteam.com
V. Bashkite, UNIDEMI, Departamento de Engenharia Mecanica e
Industrial, Faculdade de Ciencias e Tecnologia, Universidade Nova de
Lisboa, 2829-516 Caparica, Portugal, E-mail: viktoria.bashkite@gmail.com
M. Maleki, UNIDEMI, Departamento de Engenharia Mecanica e
Industrial, Faculdade de Ciencias e Tecnologia, Universidade Nova de
Lisboa, 2829-516 Caparica, Portugal, E-mail: maleki@fct.unl.pt
Yan Wang, The George W. Woodruff School of Mechanical Engineering,
Georgia Institute of Technology, Atlanta, GA 30332-0405 USA, E-mail:
yan.wang@me.gatech.edu
http://dx.doi.org/10.5755/j01.mech.18.5.2703
Received June 16, 2011
Accepted October 12, 2012
Table 1
Assumption of differences between conventional
and more sustainable design for material
handling equipment
Conventional design More Sustainable design
Product design is fixed Product design is dynamic
in the frames of given
product portfolio
Product disposed when Product reconfigured when
customer requirements customer requirements
are changed are changed
Product features should New features can be added
be selected at the to the product when
moment of the product required
purchase
Product life cycle is Product life cycle has the
fixed potential to get increased
Table 2
Lifetime cost of conventional design forklift
trucks with configuration changes
Forklift Model Year of
type Year of reconfiguration
purchase
1. IC counter- Toyota 2008
balanced (Cesab)
(LPG) CBG25
2004
2. Electric Yale 2006
counter- ERP15
balanced 2004
3. Electric BT RR 2010
reach M14
stacker 2008
4. IC counter- GT45 2007
balanced 2003
(LPG)
5. Electric XE18ac 2007
counter-
balanced
Forklift Reconfiguration details Price + spare parts
type prices
EUR
1. IC counter- Installation of new ~19200 (truck itself)
balanced distributor for 4 + 1700 (valve) + 8544
(LPG) hydraulic. Installation (clamp) EUR = 30244
of new clamp for
pallets carrying.
EUR
2. Electric Installation of new ~19200 EUR + 1700
counter- distributor for 4 (clamp) + 2300 EUR
balanced hydraulic valve instead (joystick) = 20900
of standard 3. EUR
Installation of new
joystick for the special
clamp with rotation.
3. Electric Installation of cold ~26000 EUR+ 300
reach package on reach EUR + 5200 EUR =
stacker stacker. Installation of 31500 EUR
cabin for usage in
refrigerator.
4. IC counter- Installation of new ~22000EUR 3500
balanced steel cabin for usage EUR + 300
(LPG) outside the warehouse. EUR=25800
Cold package.
5. Electric Activation of 4 hydraulic ~19200EUR
counter- function. Installation of 1700(clamp) + 6500
balanced special rotating device. EUR=27400
Forklift labour + Average lifetime
type distribution days + cost per year
replacement truck period
rental cost
1. IC counter- 10 x 100 41444/10 = 4144
balanced (distributor) + 4
(LPG) x 100 (clamp)
14 x 700 (rental) =
10900
2. Electric 8 x 100 31900/10 = 3190
counter- (joystick) + 4 x 100
balanced (clamp) + 12 x 700
(rental) = 11000
3. Electric 6 x 100 39400/10 = 3940
reach (package) + 3 x 100
stacker + 10 x 700 (rental)
= 7900
4. IC counter- 6 x 100 (package) + 33700/10 = 3370
balanced 3 x 100 (cabin)
(LPG) + 10 x 700 (rental)
= 7900
5. Electric 6 x 100 (rotator) + 38300/10 = 3830
counter- 4 x 100 (clamp)
balanced 14 x 700 (rental) =
10900
Average lifetime
cost/year 3695
Table 3
Calculations of conventional and more sustainable reach trucks
Reach truck with standard Reach truck with superelastic
"vullkolan" wheels + wheels in more sustainable way
counterbalanced forklift (cold package, and 4 hydraulic
truck (conventional way) function included
cost EUR
Reach truck with standard Reach truck with standard SE
"vullkolan" wheels 23000 wheels 26000 EUR
EUR
Counterbalanced forklift Superelastic wheels 5500
truck 19200 EUR
4 hydraulic function
additional cost 800EUR
Cold package 300 EUR
Total cost 41200 EUR Total cost 32600
Table 4
More sustainable Forklift trucks with configuration changes
Forklift Model Year of
type Year of reconfiguration
purchase
1. IC Toyota 2008
counter (Cesab)
balanced CBG25 2004
(LPG)
2. Electric Yale 2006
counter ERP15
balanced 2004
3. Electric BT RR 2010
reach M14
stacker 2008
4. IC GT45 2007
counter 2003
balanced
(LPG)
5. Electric XE18ac 2007
counter-
balanced
Forklift Reconfiguration details Price + spare
type for the more sustainable parts prices
reach truck EUR
1. IC Installation of new ~32000 (truck
counter clamp for pallets itself) + 8544
balanced carrying (clamp) EUR =
(LPG) 40544 EUR
2. Electric Installation of new ~32000 (truck
counter joystick for the special itself) + 2300
balanced clamp with rotation. EUR (joystick)
= 34300 EUR
3. Electric Installation of cabin ~32000 (truck
reach for usage in refrigerator. itself) + 5200
stacker EUR = 37200 EUR
4. IC Installation of new steel ~32000 (truck
counter cabin for usage outside itself) EUR +
balanced the warehouse. Cold 3500 EUR =
(LPG) package. 35500
5. Electric Activation of 4 hydraulic ~32000 (truck
counter- function. Installation of itself) + 6500
balanced special rotating device. EUR=38500
Forklift Installation Average lifetime
type cost cost per year
period
1. IC 4 x 100 40944/10 = 4094
counter (clamp)
balanced
(LPG)
2. Electric 8 x 100 35100/10 = 3510
counter (joystick)
balanced
3. Electric 3 x 100 37500/10 = 3750
reach = 300
stacker
4. IC 3 x 100 35800/10 = 3580
counter (cabin)
balanced = 300
(LPG)
5. Electric 6 x 100 39100/10 = 3910
counter- (rotator)
balanced = 600
Average lifetime
cost per year
3768,8
Table 5
Comparison of advantages and disadvantages between conventional
and more sustainable reach truck design
Reach truck + More sustainable
Counterbalanced reach truck
Price More expensive Cheaper, ~41%
Fail risk More Less
Human resources 2 operators 1 operator
Loading/unloading Faster
procedure
Realization It is more complicated to More chances to sell
possibility realize 2 standard trucks the truck after the
exploitation period
Reconfiguration Complicated and big risks Easy and fast