Effect of components content on properties of hot mix asphalt mixture and concrete/Komponentines sudeties itaka karstojo maisymo asfaltbetonio misinio savybems/Karsta asfalta maisijuma un asfaltbetona komponentu sastava ietekmes efekts uz materiala ipasibam/Kuuma asfaltbetooni koostiskomponentide moju nende omadustele.
Petkevicius, Evaldas ; Laurinavicius, Alfredas ; Petkevicius, Rolandas 等
1. Introduction
According to Lithuanian Road Administration under the Ministry of
Transport and Communications, the construction, reconstruction, repairs
and management of roads are well budgeted: in 1998--575 mln. Lt, in
2003--693 mln. Lt and in 2007--1154 mln. Lt. The budget is really very
large and it is important that the fund is used rationally.
Its large part was invested in production of HMA. In the last
decade, HMA production has increased in Lithuania from 760 thou t to
1730 thou t (Sivilevicius, Sukevicius 2009).
When drafting the guidelines for motor road development in
2006-2015, the necessity of development and possibilities of
implementation were evaluated. After 2004, the traffic volume
(especially the traffic volume of heavy vehicles) has dramatically
increased. About 40% of country's main roads require
reconstruction. The priorities and measures of road network development
have been established taking into consideration the international
commitments and public benefit. A special attention is paid to
preservation and development of the existing motor roads. The Gravel
Road Paving Programme is further implemented: in 2002-2008, from 107 to
360 km of gavel roads were paved every year (210 km on the average every
year).
The given data convince that modernization of the Lithuanian gravel
roads of national importance is mainly related with construction of HMA
pavement. Sparing the allocations, it is necessary to guarantee the
reliability and durability of the new HMA pavement. When the pavement is
strong (strength coefficient [K.sub.st] > 1.0) the short service life
of pavement is predetermined by an inadequate quality of HMA mixture and
its insufficient compaction in the pavement (Sivilevicius, Petkevicius
2002). Investigations of Ceylan et al. (2009a; 2009b), Pell (1971),
Petkevicius and Podagelis (2000) have proved that the main indices
characterizing the condition and durability of HMA pavement construction
are: HMA concrete resistance to binding tension [R.sub.b] (a), tensile
resilient modulus [E.sup.(a)], dynamic modulus [E.sup.*] and fatigue
resistance [N.sup.(a)]. Selection of relevant quality mineral agregates
and bitumen may help to obtain the adequate values of [R.sup.(a).sub.b],
[E.sup.(a)] and [N.sup.(a)] and to predict the condition of HMA pavement
in 1, 2, n years (Petkevicius, Sivilevicius 2000). Nevertheless, it is
not easy to determine the values of [R.sup.(a).sub.b], [E.sup.(a)] and
[N.sup.(a)] because this task requires sophisticated and expensive
instruments. For this reason, in many West European and other developed
countries, the properties of HMA concrete in the road pavement are
modelled based on the following indices: stability S, flow F, and volume
of air voids [V.sub.a] according to Marshall. So far, the dependence
between the physical and mechanical properties of HMA concrete according
Marshall and service life of HMA pavement has not been determined for
certain. The requirements for physical and mechanical properties of HMA
contained in the normative documentation often are insufficiently
grounded. They should be revised taking into account asphalt concrete behaviour conditions of HMA concrete and HMA pavement.
Pell (1971); Petkevicius, Podagelis (2000) and other investigations
([TEXT NOT REPRODUCIBLE IN ASCII] u [delta]p. 2007) show that the
greatest durability is characteristic of the HMA pavement where the
composition of HMA mixture is close to its optimal composition, i.e. it
is rational and guarantees the best physical and mechanical HMA
properties according to Marshall and other best quality indices. In
Lithuania, HMA mixture is the main material used for HMA concrete or any
other asphalt pavement. The HMA mixtures often are heterogeneous due to
varying amounts of components. The method of stochastic modelling of HMA
mineral composition (Sivilevicius, Vislavicius 2008) allowed determining
the homogeneity of materials used for its production. Homogeneity of the
bituminous surfacing of HMA concrete increases the variation of the
content of reclaimed asphalt pavement (RAP) components (Mucinis et al.
2009).
The aim of the present investigation is to determine the influence
of content (mass %) of HMA mixture components on the physical and
mechanical properties of HMA concrete according to Marshall.
The object of investigation: compositions of HMA mixture and HMA
concrete in pavements; physical and mechanical properties of HMA mixture
and HMA concrete; compaction coefficient of the wearing layer of HMA
pavement.
The applied research methods: mathematical statistics; experimental
laboratory; experimental in situ (on the motor roads).
2. The condition of asphalt concrete pavement of motor roads and
its construction and possibilities of their improvement
Recently, the rates of degradation of asphalt pavement and RPC in
the Lithuanian main, national and regional roads (used by heavy
vehicles) has intensified producing many asphalt pavement and RPC
defects. The cracks and their network, waves, ruts, shear deformations,
eroded surfaces and pits show intensive corrosion of not only the
pavement but also of the road base layers. The defects in the road
pavement deteriorate travelling conditions: unevenness of road pavement
reduces comfort of ride, average speed of ride and traffic safety.
In order to elongate the service life of asphalt concrete
pavements, different measures. The main solution of this problem in
developed countries is the following: the RPC is strengthened not only
by thin asphalt pavement layers but also by adequately thick upper
layers of asphalt pavement. This method of pavement and RPC
strengthening makes it possible to maintain their performance for long
yet it is very expensive. There must be no delay in strengthening the
road pavement. This should be done until the defects are not marked
(distress level D [less than or equal to] 8% (Petkevicius, Sivilevicius
2000)), because, as it has been reported by different authors from many
countries, the budget required for improving the condition of roads from
bad to good is twice as large as the budget of improving the condition
of roads from fair to good (Keftpoc 1995).
The smoothness of road pavement is most often described by the
International Roughness Index (IRI) (Sayers et al. 1986). The IRI is
derived based on mathematical processing of roughness measuring data.
The measuring data are represented by irregularities of the pavement,
i.e. the deviations of the pavement surface from the test bars put on
the pavement. Other alternative testers can be used with an established
correlation link between the readings and roughness values.
Roughness is the main characteristics of durability of HMA
pavement. It depends on the strength of pavement as well as on the
composition and structure of HMA concrete, i.e. on its physical,
mechanical, deformation and other indices.
Operation of wearing course HMA pavement leads to their various
defects and irregularities in the pavement surface. The pavement defects
may be classified into the following main groups: surface
disintegration, residual shear deformations, climate cracks, fatigue
cracks and network of cracks, shear cracks (occurring as a result of
insufficient strength of pavement), pits and potholes (Sivilevicius,
Petkevicius 2002).
The surface course disintegration (chippings and potholes) occurs
as a result of poor quality of HMA mixture, poor cohesion of bitumen
with mineral materials, poor cohesion of pavement layers and poor
drainage from the pavement surface. These defects usually occur in
localities where in cold season weather conditions frequently change
(more than 60 times/season) from negative to positive and vice versa.
The water contained in the voids of HMA concrete expands when freezing
and erodes the wet porous upper layers of HMA pavement (wearing course
in particular).
The residual shear deformations in the HMA pavement occur when HMA
concrete of the pavement is insufficiently shear resistant, i.e. when
its rheological properties do not meet the rheological requirements for
HMA concrete during usage. The shear defects sometimes occur due to
insufficient bond of the upper and lower layers of HMA pavement. When
the bond between the layers is poor, cracks occur in place of other
shear defects (waves and shear displacements).
Thermal cracks occur when the real values of rheological indices of
HMA concrete and the thickness of pavement layers are at variance with
the mandatory values for certain climate conditions. The cracks usually
occur at the weather cooling rate v [greater than or equal to]
6[degrees]C/h. The occurrence of thermal cracks also is affected by the
type of the base. When the base is rigid, thermal cracks occur more
frequently than when the base is flexible: this is predetermined by
different coefficients of thermal expansion of the two types of base.
The fatigue and shear cracks and flaws mainly form when the HMA
pavement strength is insufficient for resisting the traffic loads during
a design time span. The cracks resembling the alligator skin develop due
to insufficient road bed and base strength.
The adequate strength and design service life of asphalt pavement
are ensured by the following properties of asphalt concrete in pavement:
--durability: ability to resist the recurrent loads of vehicle axes
and resulting stretching tension and stretching deformations;
--shear resistance: ability to resist repeated horizontal loads
entailed by vehicles;
--resistance to temperature cracks: long-lasting ability to resist
temperature tensions;
--ability of bitumen to cohere with the grains of mineral material;
--age resistance: long-lasting ability of binder to preserve its
initial properties;
--resistance to erosion: ability to preserve homogeneity (remain
monolithic) for a long time under the conditions of recurring water and
cold effects.
When the mentioned properties are not ensured, the pavement
disintegrates rapidly and looses its initial strength and roughness.
The HMA pavement of Lithuanian motor roads mainly deteriorates due
to cracks and erosion (Petkevicius, Podagelis 2000). The plastic defects
in the HMA pavement occur in the first 3-5 years under the conditions of
positive ambient temperature. Wheel tracks occurring in each lane are
especially widespread. Waves and displacements bear local character.
They mainly occur in crossings, bus-stops, standing-posts, and
acceleration and deceleration lanes.
Standard LST 1518:1998 "Roads. Quality Management and Quality
Assurance. Application of Statistical Methods. Vocabulary" points
out that quality is an entirety of object properties allowing meeting
the designed requirements. HMA concrete is designed for construction of
road pavement therefore its quality must be evaluated according to the
properties modelling its condition during pavement usage. These
properties can be defined by physical and mechanical indices according
to Marshall. It has been reported (Petkevicius, Sivilevicius 2008) that
in more than 65% of cases the poor quality of HMA concrete is the main
cause of early fatigue of HMA pavement of Lithuanian roads (and roads of
other countries with similar climate conditions).
For evaluation of compatibility of quality indices K with the
standard described in normative documentation and with other
requirements, the following inequalities with single-sided or
double-sided limits (the smallest [T.sub.min]) and/or largest values
[T.sub.max]) can be used:
K [less than or equal to] [T.sub.max] for indices [K.sub.n],
[P.sub.1]/[P.sub.2], when t = +50[degrees]C, (1)
K [greater than or equal to] [T.sub.min] for indices
[P.sub.1]/[P.sub.2],
when t = -10[degrees]C, S, S/F, [R.sup.(a).sub.b], [E.sup.(a)],
[N.sup.(a)], [K.sub.d], (2)
[T.sub.min] [less than or equal to] K [less than or equal to]
[T.sub.max]
for indices [V.sub.a], [P.sup.(a)], F, CA, FM, MF, B/MF, (3)
where [K.sub.n], [P.sub.1]/[P.sub.2]--HMA concrete energy loss
coefficient
at +10[degrees]C and its kinetic characteristics (at +50[degrees]C
and -10[degrees]C) whose recommended permissible values are given in
(Petkevicius, Sivilevicius 2000); [K.sub.d]--HMA concrete density
coefficient; CA, FA, MF, B--the content of coarce aggregate more than 2
mm, 0.063 (0.09)--2 mm fine aggregate, less than 0.063 (0.09) mm mineral
filler and bitumen in HMA concrete respectively (mass %).
Specifying the permissible values of physical and mechanical
properties of HMA concrete, it is necessary to determine how each of
them models the its performance in pavement. When two or more indices
model the same property of HMA concrete performance in pavement it is
recommended to discard the indices weakly correlated with the HMA
pavement condition or operation properties and use only the indices best
describing the condition and performance of pavement. The composition
and structure of HMA concrete and the materials used for its production
not only predetermine its physical and mechanical indices but also the
condition of HMA pavement. Homogeneity of composition and structure is a
very important quality index of HMA concrete. It is shown (Petkevicius,
Sivilevicius 2000; Sivilevicius, Vislavicius 2008) that ensuring proper
homogeneity of HMA mixture composition it is possible to ensure the
required homogeneity of physical and mechanical indices. Moreover,
ensuring the proper values of HMA concrete density coefficient
[K.sub.d], flexible pavement strength, expressed by strength coefficient
[K.sub.st], and initial roughness of pavement [Y.sub.in] would help to
ensure the necessary roughness of HMA pavement and its condition not
exceeding the permissible distress level D (when D [less than or equal
to] [D.sub.p]) during the whole project time span between repairs.
3. Analysis of the influence components content in hot-mix asphalt
on its physical, and mechanical properties
The suitability of HMA for motor road pavement is characterized by
its physical and mechanical indices according to Marshall and its
compaction level described by [K.sub.d]. As the rational composition of
HMA concrete used for road in Lithuania and ensuring sufficient
durability of T [greater than or equal to] 8.5 already has been
established (Petkevicius, Podagelis 2000) it is to the purpose to
determine rational values for physical and mechanical indices according
to Marshall and [K.sub.d] which would ensure sufficient durability of
motor road HMA pavement. For this purpose, the relationship between the
content of HMA components (mass %) and physical-mechanical indices
according to Marshall and [K.sub.d] was analysed. Samples of HMA
concrete were taken from the Lithuanian motor road pavement service for
a sufficiently long time span (T [greater than or equal to] 8 years).
The samples were taken from the pavements in 10 place on motor roads and
5 samples from each place of very good D = 1-3%, good D = 3-5%, fair D =
5-8%, satisfactory D = 8-12% and critical D = 12-16% quality. During
laboratory investigations, the componential composition and the values
of physical-mechanical indices and coefficient [K.sub.d] were
determined. Based on the data obtained, the relationships between the
indices of componential composition of asphalt concrete, [V.sub.a] and
[K.sub.d] were determined (Figs 1 and 2).
The double correlation regression relationships also were
determined between the indices of componential composition of HMA
concrete and other physical and mechanical indices:
--Marshall stability
S = 7.32e [(CA - 81.35).sup.2]/2[(41.73).sup.2], [R.sup.2] = 0.736,
(4)
S = 4.06 + 0.887 MF - 0.071 [MF.sup.2], [R.sup.2] = 0.922, (5)
[S = e.sup.-12.35 - 32.8/B + 4.85 ln B], [R.sup.2] = 0.949, (6)
S = 1.151 + 9.96 B/MF - 4.49[(B/MF).sup.2], [R.sup.2] = 0.874; (7)
--Marshall flow
F = 3.36/[1-8597e.sup.-0.21CA], [R.sup.2] = 0.637, (8)
PL = 1/0.16 + 0.026F - [0.001F.sup.-0.001], [R.sup.2] = 0.637, (9)
[F = 3.16B.sup.0.007B], [R.sup.2] = 0.736, (10)
PL = 1/0.30-0.001F [(B/MF).sup.3.79], [R.sup.2] = 0.398. (11)
[FIGURE 1 OMITTED]
[FIGURE 2 OMITTED]
The investigation results served as a basis for determining
multiple correlation regression relationships with standardized
regression coefficients between the indices of componential composition
of HMA concrete and its physical-mechanical indices according to
Marshall and density coefficient [K.sub.d]:
--percent air voids content
[V.sub.a] = 1.8265 + 2.37 B/MF - 186.58 B/CA 18.84 B/FA + 0.334MF
+14.83 MF/CA + 0.098G4 + 5.58 FA/CA, [R.sup.2] = 0.398; (12)
--density coefficient of HMA concrete in wearing course
[K.sub.d] =0.1635 + 0.041 B/MF - 11.002 B/CA 0.365 B/FA +
0.064MF-3.31 MF/CA + 0.013C4 + 0.067 FA/CA, [R.sup.2] = 0.998; (13)
--Marshall stability
S = 0.283C4 + 0.0206MF - 5.14B + 0.71 B/MF + 300.57 B/CA - 9.27
MF/CA - 12.49 FA/CA - 15.66 B/FA, [R.sup.2] = 0.994; (14)
--Marshall flow
P = 0.0257CA + 0.93 IMF +1.569B + 2.096 B/MF - 127.78 B/CA - 25.59
MF/CA + 6.84 FA/CA - 5.19 B/FA, [R.sup.2] 0.998. (15)
The values of components in the samples taken from motor road
pavement ranged within the following limits: CA = 51.5-76.3; FA =
15.0-37.9; MF = 4.2-10.5; B = 3.3-6.6. The values of components CA and
FA varied within wider limits than the recommended permissible
(Petkevicius, Sivilevicius 2000; Petkevicius, Podagelis 2000), MF (in
83.7% of cases) varied beyond the recommended permissible limits and B
(in 68.6% of cases) also varied beyond the permissible limits without
reaching the highest permissible value and considerably exceeding the
smallest permissible value (2.25 mass %). In (Petkevicius, Sivilevicius
2000) it is shown that the greatest durability under cyclic loads until
disintegration is characteristic of HMA concrete of the following
composition: CA = 64.3 mass, %; FA = 23.8 mass %; MF = 11.9 mass %; B =
6.8 mass %; in ([TEXT NOT REPRODUCIBLE IN ASCII] 1987) it is shown that
the highest values of resistance to binding tension [R.sup.(a).sub.b]
and the highest fatigue resistance are ensured by HMA concrete of the
following componential composition: CA = 56.5-71.5 mass %; FA =
16.0-34.0 mass %; MF = 9.5-13.5 mass %; B = 6.0-7.0 mass %. In
(Petkevicius, Sivilevicius 2000)--MF = 9.5-13.5 mass %; B = 6.5-8.5 mass
%--the rational values of physical and mechanical indices are given
which ensure the highest fatigue resistance of HMA concrete of best
componential composition. HMA concrete of this composition ensured high
quality of HMA concrete pavement after not less than 8 years (T [greater
than or equal to] 8 years). Its distress level was D = 1-3%). The
rational values of the physical and mechanical indices of HMA concrete
in the Lithuanian motor road pavement (top layer) and [K.sub.d] are
given in Table 1.
The given rational values were determined after analysis of
relationships given in Figs 1 and 2 and Eqs (4)-(15). The rational
values of HMA concrete indices during HMA mixture production and
pavement construction given in Table 1 would ensure the highest fatigue
resistance of HMA concrete and its fairly long durability till the
repair T: T [greater than or equal to] 8 years.
4. Conclusions
Results reported by different authors and the data obtained during
our investigations show that the longest durability under the conditions
of increasing flows of heavy vehicles was characteristic of HMA concrete
with componential composition very close to the composition of fatigue
resistant HMA concrete. This composition of HMA concrete is ration for
Lithuanian main roads.
HMA mixtures is commonly used for construction of asphalt pavement
in Lithuania. The resistance of HMA pavements constructed of HMA
concrete to various kinds of defects (cracks, chippings, potholes,
plastic residual deformations etc.) is well modelled by physical and
mechanical indices of HMA mixtures and HMA concrete in pavements
according to Marshall and [K.sub.d].
Analysis of the quality of HMA concrete pavement which servise for
a sufficiently long time span (T [greater than or equal to] 8 years),
its physical mechanical properties and [K.sub.d] served as a basis for
establishing the rational values of quality indices according to
Marshall and [K.sub.d] ensuring a very good quality and durability of
HMA pavement with distress level D [less than or equal to] 3%.
DOI: 10.3846/1822-427X.2009.4.161-167
Received 25 October 2007; accepted 11 November 2009
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Evaldas Petkevicius (1), Alfredas Laurinavicius (2), Rolandas
Petkevicius (3), Rimantas Babickas (4)
(1,2,4) Dept of Roads, Vilnius Gediminas Technical University,
Sauletekio al. 11, 10223 Vilnius, Lithuania E-mails: (1) kk@ap.vgtu.lt;
(2) alfla@vgtu.lt; (4) rimantas.babickas@vgtu.lt (3) JSC "Lemminkainen Lietuva", Granito g. 4, 02241 Vilnius, Lithuania
E-mail: vilnius@lemminkainen.lt
Table 1. Rational values of the quality indices
of the top layer of motor road HMA pavement
Asphalt concrete Rational
quality indices and values of
measuring unit quality
indices
Stability S, kN [greater
than or
equal to]
7.0
Flow F, mm 2.5-4.0
Air voids content
[V.sub.a], volume % 1.5-3.5
Density coefficient [greater
[K.sub.d] than or
equal to]
> 0.99