Investigation of phase transformations in high-strength low-alloyed steel.
Hauserova, Daniela ; Jirkova, Hana ; Masek, Bohuslav 等
1. INTRODUCTION
The current demand for high mechanical properties in steel at low
production costs spurs rapid development of new types of steels and
their further optimization. Properties of these new types of steels
strongly depend on their multiphase structure. This is why individual
parameters of their processing should be carefully observed. In
particular, new steels are often characterized with narrow temperature
intervals for preparation of adequate microstructures. For this reason,
it is very important to know temperatures of individual phase
transformations and effects of various cooling rates on formation of
microstructures. A design of a processing procedure should be based on
correct and experimentally verified transformation diagrams.
2. TRANSFORMATION DIAGRAMS OF STEELS
Transformation diagrams for austenite decomposition provide
description of temperature-time relationship in transformation of
undercooled austenite. They comprise two groups: diagrams for isothermal and continuous cooling tranformations. Time-temperature-transformation
diagrams (TTT) show times for austenite decomposition under isothermal
conditions. Continuous-cooling transformation diagrams (CCT) contain
these times for different cooling rates. Special deformation CCT
diagrams take into account effects of deformation before cooling.
CCT and DCCT diagrams in this paper were constructed on the basis
of dilatometric monitoring of dimensional changes related to changes in
crystal lattice. Data for construction of these diagrams was derived
from the shape of expansion--time curves. Phase transformations in the
sample were indicated by breakpoints, at which temperature and, to some
extent, the nature of transformation can be identified.
3. EXPERIMENTAL
The main purpose of the experiment was to construct CCT and DCCT
diagrams for 42SiCr low-alloyed steel. Initial blanks were hot formed
and air-cooled. The as-received microstructure consisted of ferrite and
pearlite. Chemical composition was measured by spectral analysis (Table
1).
3.1 Dilatometric Experiment
Phase transformation temperatures were determined by experimental
methods in inert atmosphere in Bahr dilatometer. Temperature was
measured by thermocouples welded onto the testing body with the diameter
of 5 mm and length of 10 mm.
Several cooling rates were used in order to cover as wide as
possible cooling range and to represent all available heat and
thermomechanical treatment processes.
The temperature cycle comprised heating to 950[degrees]C in 60 s,
30-second hold, cooling down to 910[degrees]C in 15 seconds and
subsequent cooling to room temperature at various rates. The
dilatometric cycle providing data for construction of a transformation
diagram involved introduction of strain of tp = 0.7 at the rate of 10s-1
before cooling to ambient temperature.
Nine cooling times for the 910--20[degrees]C interval were selected
for the experiment: 10; 30; 100; 150; 300; 500; 1,000; 3,000 and 10,000
seconds.
Dilatometric cooling curves were evaluated in WinTA 6.2 software.
In order to facilitate correct interpretation of transformations
represented by dilatometric curves, metallographic examination of
individual structures and Vickers hardness measuring were performed.
3.2 Construction of CCT and DCCT Transformation Diagrams
CCT (Fig.1.) and DCCT (Fig.2.) diagrams were constructed with
results of dilatometric, metallographic and hardness tests.
Comparison between diagrams showed that deformation caused a shift
of the ferrite nose towards higher cooling rates. Formation of ferrite
was observed in the DCCT diagram at as low a rate as 9[degrees]C/s. In
the CCT diagram, ferrite particles first occurred at the cooling rate of
6[degrees]C/s (Santofimia, 2008).
[FIGURE 1 OMITTED]
[FIGURE 2 OMITTED]
3.3 Phase Transformation Temperatures Derived from Phenomenological
Models
In some cases it is not possible to perform time-consuming
dilatometric experiments to determine temperatures of phase
transformations. It is, however, possible to quickly obtain their rough
values using so-called phenomenological models described in literature.
Typically, these models are accurate enough only in a restricted
interval of validity. The limits of the interval are given by the steel
grade and type of processing for which they were built. The limitation
stems from a number of parameters: e.g. chemical composition, cooling
rate, thickness of material, etc. For instance, the Andrews
phenomenological model [M.sub.s] =
539-423C-30.4Mn-17.7Ni-12.1Cr-11Si-7Mo is only valid for steels with
carbon content lower than 0.6% (Andrews, 1965).
3.4 Calculcation of Phase Transformation Temperatures Using JMatPro
Software
Another way to rapid obtaining of information on transformation
behaviour is calculation in JMatPro. This is a multi-platform software
for calculation of properties and behaviour of multi-component alloys.
Its input includes the chemical composition of material. Variable
parameters include austenitizing temperature, grain size and lowest
volume fraction percentage of the phase detected.
The diagram was calculated for austenitizing temperature of
950[degrees]C, grain size of 10 [micro]m and lowest volume fraction of
the phase of 0.1%. (Fig.3.) (Tab.2.).
[FIGURE 3 OMITTED]
3.5 Results and Comparison of Phase Transformation Temperatures
Comparison of phase transformation temperatures from various
methods showed that application of suitable phenomenological models
provides very good agreement with results of physical measuring.
Temperatures obtained with JMatPro confirm these results (Tab. 2).
The [A.sub.r3] temperature in the Choquet model was compared with
that determined in dilatometric experiments at the lowest cooling rate
of 0.1[degrees]C/s. The difference was 33[degrees]C which may be due to
the absence of chrome in the model used. JMatPro software provided an
[A.sub.r3] temperature value which was different from the dilatometry
result by about 20[degrees]C.
Nipon Steel 2 model applies to a cooling rate of 20[degrees]C/s.
Results of this model showed a difference from measuring results of
72[degrees]C.
Calculated Ms temperature values and JMatPro results were compared
with dilatometric data for the highest cooling rate of 90[degrees]C/s.
Andrews' model takes into account the impact of all alloying
elements in the steel. The difference was no more than 6[degrees]C.
Setting identical austenitizing temperature and grain size in JMatPro
program made it possible to arrive at the same temperature difference
from results of dilatometric experiments and phenomenological models.
4. CONCLUSION
For effective design of heat treatment for 42SiCr steel,
dilatometric and metallographic analyses were conducted and CCT and DCCT
diagrams built. Results were compared with software calculation of phase
transformation temperatures and results of parametric equations for
selected phenomenological models. The results confirmed the assumption
that accuracy of the models strongly depends on their validity intervals
and on the response to effects of alloying elements.
The best match with the difference of no more than 6[degrees]C with
all methods was found with the Ms temperature.
5. ACKNOWLEDGEMENTS
This paper includes results achieved within the project GACR 106/09/1968 Development of New Grades of High-Strength Low-Alloyed
Steels with Improved Elongation Values.
6. REFERENCES
Andrews, K. W. (1965). Empirical fomulae for the calculation of
some transformation temperatures, Journal of The Iron and Steel
Institute, p. 721, 1965
Choquet, P. et al. (1985). Mathematical model for predictions of
austenite and ferrite microstructures in hot rolling processes, IRSID Report, St. Germain-en-Laye, p.7, 1985
Krauss, G. (1990). Principles of heat treatment and processing of
steels, ASM International, p. 43-87, 1990
Santofimia, M.J., Zhao, L., Petrov, R. & Sietsma, J.(2008).
Characterization of the microstructure obtained by the quenching and
partitioning process in a low-carbon steel, Materials Characterization,
Vol. 59, (2008), 1758-1764, ISSN: 1044-5803
Steven, W. et al. (1956). Journal of the Iron and Steel Institute,
183, 1956, 349
***R&D (2003). Team of the Kimitsu Steelworks of Nippon Steel,
2003
Tab. 1. Chemical composition of 42SiCr experimental steel
C[%] Si[%] Cr[%] Mn[%] Ni[%] P[%] S[%]
0.43 2.03 1.33 0.59 0.07 0.009 0.004
Cu[%] Nb[%] Mo[%] Sn[%] Al[%] N[%] Ti[%]
0.07 0.035 0.03 0.013 0.008 0.0076 0.004
V[%] B[%] Pb[%] As[%] Ca[%] Sb[%]
0.004 0.0025 0.002 0.002 0.0015 0.001
Tab. 2. Results and comparison of phase transformation
temperatures (R&D Team, 2003) (Choquet et al, 1985) (Steven
et al, 1956) (Andrews, 1965) (Krauss, 1990)
[T.sub.t] Dilatometry JMatPro
[[degrees]C] [[degrees]C]
[Ar.sub.3] 813 --
[Ar.sub.3] 844 822
[B.sub.s] -- 504
[M.sub.s] 305 299
[M.sub.s] 305 299
[T.sub.t] Model
[[degrees]C]
[Ar.sub.3] 750[degrees]C--Nippon St. 2
[Ar.sub.3] 877[degrees]C--Choquet
[B.sub.s] 563[degrees]C--Steven
[M.sub.s] 299[degrees]C--Andrews
[M.sub.s] 321[degrees]C--Krauss