Methods for studying structural features of some dental cobalt alloys in welded state.
Ghiban, Alexandru ; Bortun, Cristina Maria ; Ghiban, Brandusa 等
1. INTRODUCTION
Removable partial dentures are such prosthesis, which can be
inserted and take it out voluntary, by patient, in and from oral cavity.
These components are consisted from a metallic part and an acrylic one
(Baba et al., 2005), (Bertrand et al., 2004), (Bortun et al., 2008),
(Bridgeport et al., 1993). Many problems are met when removable partial
dentures made of cobalt based alloys are reoptimized by laser welding (Ghiban, 1999), (Ghiban, 2007), (Ghiban & Bortun, 2009). The aim of
present paper is to make a correlation between welding parameters and
macro and micro-structural aspects form some cobalt based alloys used
for removable partial dentures.
2. MATERIALS AND PROCEDURES
Two dental alloys, such as alloy "C" and WIRONIT were
investigated in order to put in evidence main structural characteristics
after laser welding. Chemical compositions of experimental melts, in
cast state with dimensions 10x20mm and thickness of 0,4mm-1mm, are shown
in table 1. The welds were made in butt joint configuration without
filling material. Equipment parameters of laser welding are adjustable:
impulse power, period and frequency. Different investigations were made
on welded samples: macrostructural analysis made on a stereomicroscope type OLIMPUS SZx and microstructural analysis made on Reichert
microscope. Stereomacrostructural analysis was made using different
magnification, putting in evidence the structural discontinuities.
Metallographic analyses were made on Reichert microscope, in two states,
etched and non etched, using IMAGE PRO soft for image processing.
3. RESULTS AND INTERPRETATIONS
Results concerning the macrostructural features of welded samples
made on stereomicroscope type Olympus are given in figure 1, for
"C" alloy, and in figure 2, for Wironit alloy.
[FIGURE 1 OMITTED]
[FIGURE 2 OMITTED]
Interesting aspects may be drawn from stereomicrostructural
analysis. At very low spot power, about 0,8, at both alloys the join is
not realized by welding, the fracture of the component taking place (see
figure 1a, and figure 2a). By increasing of the spot value, at about
1,5, the join become better, no fracture of component taking place (see
figure 1b for alloy "C", and figure 2b for Wironit alloy). At
higher spot power, about 2, the laser welding become better and only
fine radial cracks being observed at the stereomicroscope.
Microstructural analysis results are given in figure 3 for alloy
"C" and figure 4 for Wironit alloy. This analysis may reveal
different behavior of these alloys after laser welding. So, laser
welding of alloy "C" at low spot power (about 0,8) put in
evidence the bad join of the components, with multiple cracks, missing
join in the center of the sample, (figure 3a). At higher spot power for
welding of the "C" alloy, in weld metal many carbides are
precipitated and also only fine cracks, generated through welding, up to
40[micro]m may be met, only at one part of the sample (figure 3b). At
spot were about 2 for alloy "C" a heterogeneous dendrite structure may be seen and in welded metal the existence of generated
cracks by laser beam, from the top to the center of the sample with
length about 40-80[micro]m (figure 3c). Similar aspects concern
structural fractures may be reveal from Wironit alloy analysis. So, at
low spot power parent metal consists in solid solution with dendrite
segregation, but the join is not possible to be made as is shown in
figure 4a. At 1,8 spot power the structure of the parent metal consists
in big dendrites with different orientation, and in welded metal many
cracks with transcrystalline propagation, length 200[micro]m and
distance about 5-8[micro]m, figure 4b. At high spot power, about 2, the
parent metal has a dendritic structure, with different orientation of
the grains with closed axes and big length and in welded metal there are
met on both sides cracks, about 70[micro]m, with a propagation in zigzag
(figure 4c).
[FIGURE 3 OMITTED]
[FIGURE 4 OMITTED]
One may remark that with application of different welding
parameters, welding join results can be either good or bad. In general,
the parameter with a great influence is the spot power, which varies
from different values: 0,8; 0,9; 1; 1,5, 2 or higher. Both alloys,
either "C" alloy, or Wironit alloy have a similar behavior by
initially applying of a small spot power. Applying an initially small
spot, at a smaller value than one leads to a failed join. The sample did
not join, breaking may appear at different steps: immediately after
welding, or during the preparation of sample for macro- or
microstructural analyses. Summarized results concerning structural
behavior of laser welding cobalt based alloys are given in table 2. One
may reveal the conclusion that when a spot power is applied above two
value, joins start to be good, complete, without any cracks in weld
metal.
4. CONCLUSIONS
Our investigations were made on ordinary alloys used for partial
removable dentures, such as alloy "C" and alloy "Wironit.
Two structural types of investigations, macro and micro-structural
analyses, put in evidence the following features:
a) The applying of a small laser power up to 1 determines the
obtaining of some join with many discontinuities which led to
fragmentation at different preparatory steps for the structural analyze.
b) The applying of a higher laser spot power, strength, initially
as 1,5 and 2, with frequency 3 and time 1,5-1,9 s may lead to obtaining
of some join welding with presence of some fine cracks, with propagation
in zigzag up to 70-100[micro]m. Although join resisted to the
application of some medium force, it is still considerate a partial
success.
c) For achievement of a proper join by laser welding, without
cracks in weld metal, either at alloys type "C alloy" or
Wironit alloy, the initially small spot power should be minimum 2
values.
5. REFERENCES
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3
Tab. 1. Chemical composition of the experimental alloys
Alloys Chemical composition, %, with Co base
C Cr Mo Ni Fe Si
"C" 0.29 26.5 5.35 0.60 0.64 0.97
Wironit 0.35 26.4 5.38 0.85 0.74 0.89
ISO Max 26.5 4.5-7 Max Max Max
5832/4/ 0.35 -30 1.0 1.0 1.0
Tab. 2. Structural features of different laser welded samples
Cobalt alloy
Spot power
(frequency "C" alloy Wironit alloy
3, time 1,4)
0.8 failed join, quick failed join, quick
fragmented after fragmented
welding
0.9 failed join, failed join,
fragmented at fragmented during
metallographic metallographic
preparation preparation
0 cracks in weld after welding the
metal with length sample is braking
about 200 [micro]m during the
metallographic
preparation
1.5 success join, but success join, fine
with 120 [micro]m cracks in weld metal
cracks
2 success join, fine success join without
radial cracks cracks in weld metal