摘要：Taking 7075 aluminum alloy thin-walled part as the research object, with higher cutting parameters than the normal value selected, a four factors and four levels orthogonal experiment was carried out, in which we chose YG carbide cutting tools for the milling, intercepted the milling force stable section, selected ten peak values and took an average, conducted multiple linear regression analysis using Matlab numerical calculation software and established the milling force empirical formula of 7075 aluminum alloy thin-walled part to study the factors which have influence on its milling force. By range analysis of the experimental results, the cutting force change rule in the manufacturing process of aluminum alloy with the change of cutting parameter was revealed. It is found that the axial cutting depth had the greatest influence on the force perpendicular to the direction of cutting surface, and the radial cutting depth had the minimal impact. By comparative analysis on theoretical value and experimental value of milling forces, we found that the predicted value of the milling force Fx and Fy in theory were in good agreement with the experimental results with a relative error less than 8.7%.Under the experimental conditions, the optimal milling parameters are axial cutting depth of 2mm,radial cutting depth of 0.5mm, feed speed 95mm/min and cutting speed of 23.86m/min. It will provide data and experiment support for milling of thin-walled parts of similar materials, which will have important practical value and theoretical significance for engineering.
关键词：7075 Aluminum alloy; thin-walled parts; milling force
