MANUFACTURE TECHNOLOGY OF SOCKETED IRON AXES.
Saage, Ragnar ; Kiilmann, Karmo ; Tvauri, Andres 等
MANUFACTURE TECHNOLOGY OF SOCKETED IRON AXES.
Introduction
In August 2013 near Kohtla-Vanakula (referred to as Kohtla) a
remarkable weapon and tool deposit was discovered by a local metal
detectorist (Fig. 1: 1). It was subsequently excavated over two
consecutive years by a team of archaeologists from the University of
Tartu (Oras et al. 2018). Among the hundreds of artefacts deposited
there we found around 100 axes. Many finds are dated to the 5th-6th
centuries but material under and around the main deposit is dated to the
1st-2nd centuries and 3rd-4th centuries accordingly. The interpretation
therefore is that it used to be a long-term sacrificial place, located
in a wetland environment during the deposition period (Oras et al.
2018).
Socketed axes have been investigated in different countries around
the Baltic Sea and Russia. Some of the studies on Latvian (Moora 1938)
and Finnish axes (Salo 1968) are quite outdated now, while Lithuanian
(Malonaitis 2003) and Russian (Zav'yalov et al. 2009) artefacts
have been studied more recently. In addition to typological comparison,
socketed iron axes have been metallographically investigated in Latvia
(Anteins 1976), Russia (Zav'yalov et al. 2009), Lithuania
(Bertasius et al. 2010) and Estonia (Peets 2003). The forging process of
socketed iron axes has seen little interest in Estonia before now and
they have not previously been looked at from the perspective of
experimental archaeology. A case study was subsequently undertaken on
the Kohtla axe (TU 2309: 203) in order to collect data about the
manufacturing process. The objective was to determine the forging method
by combining metallographic analysis with experimental forging and then
to interpret the results against the wider historical context. In order
to achieve this an overview of the historiography was also provided.
Destructive metallographic analysis allows us to answer several
questions: What techniques were used during forging? What materials were
available to the smith who made it? What skill level was involved in the
making of the artefact? How does it compare with other contemporary
artefacts?
The investigation of the axe was undertaken in several stages. It
began with the visual documentation of the axe before the metallographic
analysis. Then the axe was cut longitudinally to provide a cross section
that could give the maximum amount of information. The metallographic
analysis subsequently provided a hypothetical forging pattern, which was
tested out using modelling clay. The forging pattern was then repeated
twice using iron and steel and the experimentally produced axes were
then also cut longitudinally for comparative analysis.
Socketed axes in the broad picture
Socketed iron axes were used in Central and Western Europe in the
Hallstatt and La Tene culture areas during c. 800-1 BC. While the
phenomenon of iron axes imitating the Bronze Age axe forms was
widespread, the use of socketed axes is especially prevalent around the
Baltic Sea, and the Volga and its tributary river areas in Russia (Fig.
1). Two main types of socketed axes are found around the Baltic Sea:
looped socketed axes and axes without the loop (Fig. 2).
Looped socketed axes have been found across southern Scandinavia,
the Finnish coastal areas (Salo 1968, fig. 102), Estonia and northern
Latvia (Moora 1938, 499), and from the Votian areas in north-east Russia
(Ryabinin 1988). The easternmost looped socketed axes have been
discovered between the Volga and Oka river basins (Jaanits et al. 1982,
191). There are over 20 looped socketed axes from Estonia, which are
usually 11-15 cm long with a 2-3 cm wide blade, and are made out of a
rolled iron sheet with one particular edge rolled up to make a loop
(Jaanits et al. 1982, 190). This design most probably mimics the Late
Bronze Age Akozino-Malar type axes and the first looped socketed iron
axes made around 500 BC (Salo 1984, 192). Therefore, this type of axe
was not adopted from Central Europe as proposed by Harri Moora (1938,
498), but this is more of an axe type that was developed around the
Baltic Sea with the advent of iron-working technology in the region
(Salo 1984, 192).
The looped axe design was abandoned during the 1st-2nd centuries
and was replaced with a more slender type that lacked the loop (Lang
2007, 140). These axes have been found from the coastal areas of
southern Finland (Salo 1968, 162 f), Estonia (Tvauri 2012, 124), Latvia
(Moora 1938, 499 ff), Lithuania (Malonaitis 2003), Eastern Prussia
(Nowakowski 1996, taf. 8: 8; 89: 4; Bitner-Wroblewska 2007, plates VII:
6; LXXIII: 16) and north-west Russia (Khvoshchinskaya 2004, 94, plate
CXI: 18-20). The easternmost extent of the socketed axes reaches the
river Kama, a tributary of the Volga, where crude and simple socketed
axes were already used in the 5th-3rd centuries BC (Zav'yalov et
al. 2009, 82, fig. 25) and remained in use up to the 5th century AD
(Zav'yalov et al. 2009, figs 34, 35). In central Russia, they have
been found in the Finno-Ugric areas of the Djakovo culture as far as the
Oka river valley, where the latest examples belong to the 5th-8th
centuries (Zav'yalov et al. 2009, fig. 65). There is an area
between the Baltic Sea and the Volga river (Fig. 1), which, to the
authors knowledge, lacks sites where socketed axes have been found. This
might well be an issue related to the state of research and publishing,
but it could also mean, that socketed axes were not commonly used in
that area.
In Lithuania socketed axes appear in the archaeological record up
until the 11th century, the late Viking age (Malonaitis 2003, 12 f),
which is exceptional as they are no longer used in the other areas by
this time. It can be concluded that in the 1st millennium, the socketed
axe was mostly used in north-east Europe--in the areas of Baltic and
Volga Finns, and Western Baits.
A similar axe type to the socketed axe was the tenon axe, which was
spread along the coastal areas of Finland, in Estonia, Latvia, and
northern Lithuania in the 1st century BC and 1st century AD (Moora 1938,
508; Lang 2007, 141). Both axe types, the socketed axe and the tenon
axe, could also be used as an adze if the axe head was fixed crosswise
to the handle (Lang 2007, 140). Subsequently many of the socketed axes
(mostly found from the east) could have been used as adzes, which is
indicated by the concave blade shape (for example: Ashikhmina 1987, fig.
4: 1, 2; Goldina 2004, figs 100: 16; 107: 3, 4; 183: 23). This is why
these axes have sometimes been interpreted as chisels (Kolchin 1953, 108
f), hoes or other socketed-axe-like objects (in Russian [phrase
omitted]) (vt Ashikhmina 1987, 109 ff. with references). The varying
shape of the socketed axe and its broad range of uses points to a
multi-purpose carpentry tool, which could also have been used as a
weapon.
By the 8th or 9th century, the socketed axe developed into the
hollowing chisel, which had an open socket and a concave blade. The
oldest hollowing chisel originates from the Salme ship burial, dated to
the 7th and 8th century (Tvauri 2012, 128). Another hollowing chisel was
deposited alongside other grave goods in the Pussi inhumation burial
dating from the 9th or early 10th century (Magi-Lougas 1995, 523).
Therefore, these hollowing chisels were used at the time when the
socketed axes had already been replaced by axes with an eye for the
haft.
Several typologies have been created for the socketed axe. Before
the Kohtla find, there were about 50 socketed axes from Estonia, with no
studies devoted to them. In Latvia, the last overview was written by
Harri Moora (1938, 499 ff), who looked at 250 socketed axes and divided
them into four groups. These groups were: 1--looped socketed axes;
2--short socketed axes; 3--long and slender socketed axes; 4--wide
bladed axes with the bit tilted towards the handle. Moora dated the
first group to the 1st-5th centuries and the last three to the 5th-7th
centuries (Moora 1938, 499 ff). After 80 years of research, these dates
have been adjusted substantially: looped axes were used from the 5th
century BC up to the 2nd century AD, and socketed axes without the loop
appeared around 1st century AD and were used at least up until the 7th
century.
The Finnish socketed axe typology originates from half a century
ago, when Unto Salo divided the 20 axes from Finland into two groups
(1968, 159). The looped axe was divided into two subtypes: type I:1 that
features a looped axe with and even shape; and type I:2 which is a
looped axe with a widening blade (Salo 1968, 159 ff; fig. 101). The
first subtype has been found from the coastal areas of southern and
south-western Finland, but also from Norrland and Skane in Sweden (Salo
1968, fig. 102). The second subtype is represented by two finds from
Finland, but has more examples from southern Sweden, as far as Uppland,
including Oland and Gotland (Salo 1968, fig. 104). Salo supposed that
the looped axes were introduced in the first century AD. The type II
included socketed axes without a loop: type II: 1 has an even shape,
while type II: 2 has a widening blade and socket. These have been found
in the tarand grave areas in the coastal areas of southern Finland from
the 1st and 2nd centuries (Salo 1970, 107).
The most recent study of socketed axes comes from Lithuania, where
Arvydas Malonaitis divided 824 axes into five groups (2003). The first
type had an even or a slightly widening blade, and these were used from
the 1st up to the mid-5th century. Types 2, 3 and 4 are all axes with a
widening blade, that are dated to a quite long time period, from the 1st
to the mid-8th century. The fifth type of axes have a bit that is curved
towards the handle (Fig. 2: 4), which date between the 5th and the end
of the 11th century (Malonaitis 2003, figs 2 and 7). So in broad terms,
the simpler axes are older and the curved axes are younger.
There were a total of 93 intact, socketed axes found at Kohtla,
along with one axe blade and nine socket fragments. These axes are dated
the 1st to 4th centuries (Oras et al. 2018). They are also very similar
in appearance: for most axes the blade and the socket are even in width
and the transition from the blade to the socket is slightly narrower
(Fig. 2:2). The metallographically investigated axe is also a member of
this very common type. Also about 20 axes have a straight back and a
slightly widening blade (Fig. 2: 3). The length of the intact axes range
between 14.6-28.3 cm, the blade width between 2.8-5.1, and the socket
diameter range from 2.3 to 5 cm. Sockets are mostly 10-14 cm long. The
blade length varies the most: from 21 cm (axe TU 2309: 202) to only 3 cm
(axe TU 2309: 221). The former might be a special purpose carpentry axe,
which was used when splitting boards from logs. The blade length might
have also been reduced by sharpening and wear, but as the metallographic
analysis shows, the axe might lose its hardened edge when sharpened too
often. In conclusion this overview revealed that socketed axes have few
well dated external features, which means that metallographic analysis
of their forging pattern might be useful for their further
characterization.
Metallographic analysis
The goal of the metallographic analysis was to clarify the forging
method and compare the axe to other socketed axes studied in a similar
way. The orientation of the longitudinal section (Fig. 3) was chosen to
provide a similar section to previous socketed axe studies in Estonia
(Peets 2003, fig. 95). The preparation of the samples was undertaken at
Tartu University's Archaeological Laboratory using the following
procedure: samples were cut using an IsoMet 4000 precision saw; then
ground and polished using a Buehler AutoMet 250 grinder-polisher; and
finally etched in a 4% nital solution. The microstructures were
photographed using a Buehler ViewMet inverted microscope. Micro hardness
was measured with a Wilson Tukon 1102 tester on the Vicker scale with
0.1 kg during 10 seconds (from here on referred to as HV0.1) and
repeated five times for each structure.
Four different components were recognizable in the cross-section
(Fig. 4). The steel cutting edge was heat treated to tempered martensite
(Fig. 5: a). In an experiment performed by Lipinski and Wach (2010) a
similar structure was produced when steel was tempered at 200
[degrees]C, although in that experiment the steel was harder (430 HV),
than in the case of the Kohtla axe (228-352 HV0.1). The main part of the
axe is mostly piled iron, with a low carbon-content (133-193 HV0.1).
Thin strips of slag are visible throughout the cross section, which
originate from piling the raw material (Fig. 5: b). The filling in the
socket is ferrite with only a little pearlite (131-166 HV0.1). It also
contains large slag inclusions (Fig. 5: c), which shows that very little
refining has taken place. The closest comparison in microstructure is a
wustite rich slag from the Lapphyttan smelting site, which originates
from the iron refining process (Buchwald 2008, 212). However, the iron
filling in the blade core has been purified, removing the slag, and
consists of ferrite, Widmanstatten ferrite and pearlite (142-182 HV0.1;
Fig. 5: d).
The quality of the welds varied considerably, as there are welds
without slag and weld lines displaying continuous slag pockets. The
clean welds can be found inside the steel edge (Fig. 5: e), which
indicates that the steel was also piled from smaller pieces. The weld
between the iron filling (Fig. 4: d) and the main body of the axe (Fig.
4: b) was also neatly done. However, the weld between the steel edge and
the main body of the axe has many elongated slag pockets (Fig. 5: f).
Experimental forging of the axe
The forging of the experimental axe was preceded by the making of
several prototypes from modelling clay and cutting them longitudinally.
In addition to gaining information about the shape of the cross section,
the models also helped to predict the size and shape of metal parts
needed for the reconstruction, without wasting energy and materials.
After a successful model was achieved (Fig. 6: a), the process was taken
into the forge.
Low carbon steel was used for the body of the axe. For the mid-part
(Fig. 4: d) different scrap steel was chosen. For the socket fill (Fig.
4: c) various scrap iron along with borax for the flux were used. For
the steel cutting edge (Fig. 4: a), high-carbon tool steel was selected.
The starting size and shape was selected according to the previous
experience gained from the modelling-clay test models.
The following hand tools were used in the forging process: hammers,
anvil, tongs, and a blunt cone-shaped mandrel. A coal furnace was used
for heating, and the hammering was conducted at temperatures between
650-850 [degrees]C. Forge-welding took place at approximately 1000-1200
[degrees]C, and the scale was cleaned off with an electrical grindstone
with lamellar grind discs. The reconstruction was hardened in oil at
approximately 850 [degrees]C and was not tempered, so as to achieve
better contrast after etching.
At first a socket tube was made and flattened at one end. Then the
filling of the blade core was added and the blade was then flattened. It
was impossible to check if the fill material had reached the bottom of
the socket, and later a gap was discovered in the socket, when the
reconstruction was cut longitudinally (Fig. 6: b). This could cause the
deformation of the tool in practice, which was made of soft iron.
Nevertheless, the cross-section of the blade part was similar to the
original artefact.
While making the second reconstruction, the gap under the socket
fill was avoided by adding both the filling components before rolling up
the socket (Fig. 7). This way, the filling could be fitted exactly to
the right place and could even be compressed while the socket was
closed. As the billet to make the steel cutting edge was thicker, the
finished axe had a cross-section that resembled the Perila axe more than
the Kohtla axe.
Discussion
The experiments were insightful in several ways. For instance, a
3-10 mm thick iron sheet is suitable to forge the axe's main body
(socket and bulk of the blade). The final shape of the axe socket can be
achieved in several ways, so the billet's dimensions can vary. The
use of slag-rich unprocessed iron may have served several purposes. On
the one hand it could be seen as an optimizing decision, as the socket
filling does not have to be strong and it does not have any other
purpose other than supporting the axe's wedge shape structure and
adding mass. However, using a slag-rich filling would also help to
prevent a gap in the socket, as noted in the first experiment when a
solid filling was used. Adding an extra piece of metal (Fig. 4: d),
unseen in any previous studies, helps to shape the axe into a wedge
form--out of the initial tubular shape--and ensures a smooth transition
between the blade and socket part. It can be assumed therefore that the
wedge shape of these axes has been important for aesthetic or functional
reasons. During woodworking experiments conducted by archaeologists from
the University of Tartu at the Rouge experimental farm, wedge shaped
axes were preferred to axes with concave sides, as they do not get stuck
as often.
Little is known about the biography of an axe before it was
deposited, and therefore it is also possible that it was subject to
heating in a ritual manner, creating a tempered heat treatment. There is
evidence for this kind of treatment in the case of the Perila axe, which
was heated prior to its deposition and therefore rendered less useful
(Peets 2003, 201). But since there are parts of wooden shafts preserved
in the sockets of several axes from the site, it is more likely that
they were not heated before the deposition and what is seen from the
cross section is the original heat treatment. As the axe suffered a lot
of impact blows when used for chopping, tempering would have prevented
the steel edge from breaking off in small fragments. So the heat
treatment observed in the micro structure is functional and well suits
the intended use of the object. Other axes from Latvia (Anteins 1976,
11) and Lithuania (Bertasius et al. 2010, 179) investigated
metallographically, also have tempered martensite as the cutting edge
heat treatment.
Based on the invasive analysis of socketed axes, we can distinguish
at least four forging patterns (Fig. 8). The first one, already
discussed above, is present in two examples, the Kohtla axe and the
Mazkatuzi axe. The Mazkatuzi axe, dated to the 3rd century CE, is
similar to the Kohtla axe in several aspects: it was quenched and
tempered, and was produced with a slag-rich core (Anteins 1976, 11).
Anteins suggests that the slag-rich core is evidence that the smith who
produced the axe also smelted the iron, as even small and low-quality
pieces were used in the axe manufacture. It could also mean that the
smith only took part in the refining of bloomery iron, which produces
many of the smaller slag-rich pieces that fall off during the hammering.
The second pattern is present in one find from Perila in Estonia
(Peets 2003, 200 f.) and is similar to the Kohtla axe. An extra layer of
material was forge welded on the blade, but no filling was added to the
blade core or the socket. The third forging pattern is the most numerous
one, found from Alulinn mire in Estonia (Peets 2003, 200) and from
Nikitinski burial site in the Oka river valley (Zav'yalov et al.
2009, 174). It is a simple forging pattern, where the axe is first
rolled and then the blade is finished without adding extra components.
The fourth pattern comes from the Marvele burial ground in
Lithuania, dated from the 3rd to the 5th century (Bertasius et al.
2010). The iron socket has been welded on either side of the iron core,
which has been carburized to heterogeneous steel (ibid., 179). The
cutting edge was tempered and is comparable to the Kohtla axe in
hardness. The Nikitinski burial site also has axes with the fourth
forging pattern (Zav'yalov et al. 2009, 174, fig. 71). However, as
they only sectioned the cutting edge of the axe, it is difficult to say
what was the starting billet like and how the weld was made between the
blade and the socket. The fourth pattern has the blade carburized first
and then welded between the socket, while axes made with the second and
third pattern are forged out first and then carburized as the last step.
Although not many axes were investigated metallographically, a
simple chronology can be provided based on the available data. The
simplest form (Fig. 8: 3) was used in the 1st-2nd and 4th-5th centuries
in Estonia (Peets 2003, 200) and in the Oka river valley in the 5th and
the early 6th century (Zav'yalov et al. 2009, 167). More complex
forms appear in the 3rd century Latvia (Fig. 8: 1) and 3rd-5th centuries
Lithuania (Fig. 8: 4). The latest pattern (Fig. 8: 2) was used in the
5th-6th centuries Estonia. The Kohtla axe, with its quite broad date
range of the 1st to the 4th century, is most likely contemporary with
the Mazkatuzi axe, which shares its forging pattern. Therefore, the
simplest pattern was used the longest, and the more diverse and
technologically sophisticated axes appear during the 3rd to the 5th
century.
Conclusions
In the first millennium CE, the socketed iron axe was used on the
eastern shore of the Baltic Sea and in the Volga, Oka and Kama river
basins. If the socketed axe is void of qualitative attributes (e.g. the
loop), then the typologies based on appearance are not really helpful
for their precise dating. In that light, socketed axes are similar to
the primary tools of the smiths (hammer, tongs, anvil, chisels etc.) in
that they did not really change much since La Tene period.
Metallographic analysis might provide better dating options once the
forging patterns have been studied with a sufficiently large sample
number. Invasive analysis also provides the possibility to investigate
the provenance and production chain of the artefact.
While forging the Kohtla axe, the smith had excellent knowledge of
the composition of the chosen materials. Steel has only been used on the
cutting edge of the axe, while the rest of the axe is made of relatively
low carbon content iron. A large high-slag content iron lump has been
placed inside the socket to add weight and for stopping the wooden shaft
from tearing the welds apart during use. Based on our experiments, the
use of slag-rich material also helps to fill up the socket without
leaving a gap, so it might be argued that it is actually a well-suited
material for this function.
Acknowledgements
This study was financed by the Estonian Ministry of Education and
Research (IUT20-7), the University of Tartu ASTRA Project PER ASPERA
(European Regional Development Fund), and University of Tartu Faculty of
Arts and Humanities base funding for the research of national
significance. The publication costs of this article were covered by the
Estonian Academy of Sciences, the Institute of History and Archaeology
at the University of Tartu, and the Institute of History, Archaeology
and Art History of Tallinn University.
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Ragnar Saage, Karmo Kiilmann ja Andres Tvauri
RAUAST PUTKKIRVESTE VALMISTAMISE TEHNOLOOGIA
Resumee
Kaesolev uurimus kasvas valja Kohtla putkkirve (TU 2309: 203)
metallograafilisest analuusist, mille eesmark oli valja selgitada putke
valmistamise tehnoloogia ja kirve tegemiseks kasutatud materjalid, anda
hinnang sepa oskustele ning vorrelda seda teiste putkkirvestega. Rauast
putkkirved voeti Euroopas kasutusele Kesk- ja Laane-Euroopas La
Tene'i ning Hallstatti kultuuri alal varasel rauaajal.
Laanemeremaades oli rauast putkkirveid kaht tuupi: aasaga ja ilma.
Aasaga putkkirveid kasutati pronksiaja lopust kuni vanema rooma
rauaajani. Aasata putkkirveid hakati valmistama rooma rauaajal ja need
pusisid Eestis kasutusel vahemalt rahvasterannuaja lopuni.
Aasaga putkkirved valmistati toruks keeratud raualehest, mille
uhte, veidi ulespainutatud aarde tehti varre kinnitamiseks auk.
Selliseid kirveid on leitud Louna-Skandinaaviast, Soome rannikualalt,
Eestist ja Pohja-Latist ning Ingerimaalt. Kaugeimad idapoolsemad aasaga
kirved on leitud Venemaalt Volga ja Oka joe vaheliselt alalt. Eestist on
neid leitud ule 20. Aasaga rauast putkkirveste eeskujuks olid suurima
toenaosusega hilispronksiaegsed pronksist Akozino-Malari tuupi kirved.
Aasata kirveid on leitud Soome edela- ja lounarannikult,
Baltimaadest, endiselt Ida-Preisimaalt ning Loode-Vene aladelt (jn 1).
Idas ulatub nende levikuala Kama jogikonnas kuni Permi aladeni, kus
algelised ja lihtsa teostusega rauast putkkirved tulid kasutusele 5.-3.
sajandil eKr ning olid kasutusel vahemalt 5. sajandini pKr.
Kesk-Venemaal ulatus nende levikuala lounas Djakovo kultuuri alalt kuni
Oka joeni. Leedus olid putkkirveste hilisemad variandid kasutusel kuni
11. sajandini. I aastatuhandel pKr oli putkkirves Kirde-Euroopas
kasutatud esemetuup, mille levikupiirkonnaks olid laanemere-ja
volgasoome ning laanebalti hoimude alad.
Putkkirveste eriparaks on see, et neid voidi erinevalt silmaga
kirvestest kasutada nii tavalise kui ka ristkirvena. Nii rauast
putkkirveste erinev kuju, lai levikuareaal kui ka pikk kasutusperiood
naitavad, et tegemist oli toenaoliselt mitmeotstarbelise tooriistaga,
mida voidi vajadusel ka relvana kasutada.
Eestist on enne Kohtla leiu paevavalgele tulemist leitud umbes 50
rauast putkkirvest, millest eraldi uurimust pole koostatud. Ka Lati
rauast putkkirvestest ilmus viimane ulevaade Harri Moora sulest juba
1938. aastal. Selles on kasitletud 250 tolleks ajaks leitud putkkirvest.
Koige pohjalikum ja uusim kasitlus Leedu putkkirveste kohta ilmus
Arvydas Malonaitise sulest 2003. aastal. Leedust leitud 824 rauast
aasata putkkirvest liigitas ta viide tuupi. Leedu putkkirveste uurimine
naitab, et neil on vahe kindlalt dateerivaid valistunnuseid. Laias
laastus voib oelda, et lihtsamad kirved on varasemad ja tera suunas
kaarduva teramikuga kirved on koige hilisemad (jn 2).
Uhe Kohtla putkkirve (TU 2309: 203) valmistamistehnoloogia
uurimiseks voeti ette metallograafiline analuus Tartu ulikooli
arheoloogia laboris. Kirves saeti pikisuunas pooleks (jn 3), lihviti,
poleeriti ja soovitati nitaaliga. Kirve ristloikes paljastus ullatavalt
keeruline ulesehitus: selle sepistamiseks oli kasutatud nelja erinevat
komponenti (jn 4). Kirve teral vois eristada terasest kihti, mis oli
karastatud ja noolutatud (jn 5: a). Kirve pohiosa oli vaikese
susinikusisaldusega rauast ja selle puhul vois ule kogu kirve taheldada
piklikke slakipesi, mis ilmselt parinevad algse rauakangi volumisest
selle puhastamisel (jn 5: b). Putke sees oli rohkelt slakki sisaldav
toorraud (jn 5: c) ja tera sisse oli lisatud vaikese susinikusisaldusega
teras (jn 5: d). Sepakeeviste kvaliteet eri komponentide vahel koikus
palju. Hasti onnestunud keevisjooni vois leida terasest teraosas (jn 5:
e) ja kirve pohiosa ning tera sees oleva komponendi vahel. Samas oli
palju slakki jaanud kirve teraosa ja pohiosa vahele (jn 5: f).
Kirve ehituse paremaks moistmiseks tegi Karmo Kiilmann kaks
putkkirve koopiat, mis loigati samuti pikisuunas pooleks. Sepistamisele
eelnes plastiliinist mudeli valmistamine, mis aitas planeerida
materjalide suurust ja kuju (jn 6: a). Esimese koopia valmistamisel jai
putke sisse pandud taide taitmata tuhimikku lopuni kinni (jn 6: b).
Selle valtimiseks kasutati teise koopia tegemisel vahem kompaktset
taidet (jn 6: c) ja taide lisati sinna juba enne putke lopuni
kokku-rullimist (jn 7). Eksperimendi tulemusena oli lihtsam moista, miks
oli putkes slaki-rohket toorrauda kasutatud. Esiteks pidi see taide
lisama kaalu, kuid ei pidanud seejuures sitke olema. Teiseks sobibki
putke taitmiseks paremini pudelam materjal, mis votab kergemini putke
kuju. Ka teraossa lisatud taide oli oluline, kuna see aitas muidu usna
ohukesest materjalist torru keeratud kirve profiili kolmnurksena hoida.
Viimane on aga puutoo juures tahtis, et kirves ei hakkaks materjali
sisse kinni jooksma.
Kui putkkirved on valiselt usna sarnased, siis metallograafilise
analuusi tulemusel on tuvastatud vahemalt neli erisugust tehnoskeemi (jn
8). Uuritud Kohtla kirvele sarnane slakirohket toorrauda sisaldav kirves
on valja tulnud Latist Mazkatuzi kalmistult. Teine tehnoskeem on seni
esindatud vaid uhe leiuga Perilast ja selle puhul on uhest tukist
pohiosale peale keedetud teine suurem tukk rauda (jn 8: 2). Kolmas
tehnoskeem on esindatud Alulinna ja Nikitinski leidudega (jn 1). Selle
puhul on kirves valmis sepistatud lisakomponente lisamata (jn 8: 3).
Neljas sepistamisviis on samuti laia levikuga, naiteid on nii Leedust
Marvele kalmistult kui ka Venemaalt Nikitinski kalmistult. Kirve
sepistamisel on putk keedetud massiivse tera umber, seejuures on nii
Venemaa kui ka Leedu kirves korralikust terasest teraosaga (jn 8: 4).
Praeguse uurimisseisu juures voib esitada hupoteesi, et 1. ja 2.
sajandil pKr kasutati lihtsamaid tehnoskeeme, alates 3. sajandist
lisandusid keerukamad kirveste valmistamise viisid.
Kohtla putkkirve valmistanud sepp tundis hasti talle kattesaadavaid
materjale ja kirve sepistamine oli oskuslik. Kirve valmistamisel
kasutatud materjale voib pidada oma otstarvet hasti taitvaiks ja naib,
et prooviti optimeerida materjalide tootlusastmega: iga komponendi puhul
oli seda materjali toodeldud nii vahe kui voimalik. Slakirohke toorraua
leidumine esemes viitab kirve valmistanud sepa osalusele
rauatootlusahelas kas raua sulatajana voi siis vahemalt toorraua
rikastajana.
https://doi.org/10.3176/arch.2018.1.04
Ragnar Saage, Institute of History and Archaeology at the
University of Lartu, 2 Jakobi St., 51014 Tartu, Estonia;
ragnar.saage@ut.ee
Karmo Kiilmann, Metsa farm, Jalgimae village, 76404 Harju county,
Estonia; karmo.kiilmann@gmail.com
Andres Tvauri, Institute of History and Archaeology at the
University of Tartu, 2 Jakobi St., 51014 Tartu, Estonia;
andres.tvauri@ut.ee
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