Effect of Veneer Composition on the Stiffness and Stress of Laminated Wood.
Hajdarevic, Seid ; Obucina, Murco ; Mesic, Elmedin 等
Effect of Veneer Composition on the Stiffness and Stress of Laminated Wood.
1. Introduction
Laminated wood composites have wide range of application in
furniture industry due to their specific mechanical and physical
properties. Today, plywood and curved veneer products e.g. plywood shell
are the basic elements of a certain type of furniture constructions and
there is considerable interest in the development of new complex forms.
A better understanding of effect of veneer parameters on mechanical
properties of laminated element can lead to improvement of quality of
the laminated wood products.
Basic concepts of laminated wood analysis are introduced by
analyzing a symmetric three-layer orthotropic laminate for the plane
stress condition. Analysis of laminates is based on knowledge of the
elastic parameters of individual laminae and component organization [1].
More extended analytic model can be finds in reference [2]. The model
allows determining the stress condition of curved beam due bending.
Numerical methods, such as the 'finite element method', are
applicable and effective for the analysis of laminated wood. The
limitations of numerical analysis depend on the complexity of numerical
models and it is related to the simplifying assumptions that are
introduced [3].
Plywood and curved veneer products are a balanced construction made
of veneer sheets. The properties of the laminated product depend on
parameters of production process and properties of individual veneers.
Authors are focused on the determination of stresses and deformations
develop during the manufacture veneer products [4], the analysis of
shape stability with different fiber orientations and moisture content
variations [5] and the impact of veneer layouts on strength of laminated
wood [6]. Veneer properties are considered as design tool which has
effect on the behavior of laminated wood structure [7, 8].
2. Research objective and methodology
The aim of this study was to determine stiffness and stress of the
laminated wood structure, calculated by different methods and to compare
the results in order to determine the effects of method, assumptions and
simplifications used in the calculation of a structure's stiffness
and stress. The objective was to make transparent what results are to be
expected, depending on what approach to structural design was taken.
This study employed a numerical method (FEM) and the transformed
cross section method for the analysis of the stiffness and normal stress
of the straight and curved cantilever beams. The effects of the veneer
composition on the behavior of laminate wood beams used in this study
were determined in order to describe the influence of the veneer fiber
orientation, veneer position, and thickness on the stiffness and stress
distribution of laminated wood constructions.
2.1. Mathematical model
The equation of momentum balance, expressed in the Cartesian tensor
notation [9]
[mathematical expression not reproducible] (1)
and of the constitutive relation for the elastic material
[[sigma].sub.ij] = [C.sub.ijkl][[epsilon].sub.kl] = 1/2
[C.sub.ijkl] ([partial derivative][u.sub.k]/[partial
derivative][x.sub.l] + [partial derivative][u.sub.i]/[partial
derivative][x.sub.k]) (2)
describe the stress and strain of a loaded solid body in static
equilibrium. In the equations above, [x.sub.j] are Cartesian spatial
coordinates, V is the volume of solution domain bounded by the surface
S, [[sigma].sub.ij] is the stress tensor, [n.sub.j] is the outward unit
normal to the surface S, [f.sub.1] is the volume force, [C.sub.ijkl] is
the elastic constant tensor components, [[epsilon].sub.kl] is the strain
tensor, and [u.sub.k] represents the point displacement. Twelve non-zero
orthotropic elastic constants [A.sub.ij] are related to the Young's
modulus [E.sub.i], the Poisson's ratio [v.sub.ij], and the shear
modulus [G.sub.ij].
In order to complete the mathematical model, the boundary
conditions have to be specified. The surface traction [f.sub.Si] and/or
the displacement [u.sub.s] at the domain boundaries are known, i.e.
[mathematical expression not reproducible] (3)
Governing equations (1) combined with the constitutive relations
(2) are solved a numerical method based on the finite element as a 2D
problem with shell elements. Each layer is defined by a unique set of
material properties and orientation. Calculations were performed by
using the Catia software package.
2.2. Analytic evaluation--Transformed cross section method
Equations for analytic evaluation of a multilayer symmetric
laminate subjected to bending are obtained by the method of transformed
cross section. This method permits the conversion of the moduli of the
various laminate to a single modulus of the beam and has the effect of
reducing or increasing the width of laminae in relation to the reference
width of the selected lamina [1]. The equation for transfer of width,
Fig. 1, is:
[b.sub.i] = b ([E.sup.i.sub.z]/[E.sup.n.sub.z]) (4)
where: b--width of the face, reference lamina, [E.sub.z]--modulus
of elasticity in the direction of span (in the z direction). The general
equation for the moment of inertia [I'.sub.x] of the transformed
cross section is:
[I'.sub.x] = 2b/[E.sup.n.sub.z][[summation].sup.n.sub.i=i]
[[E.sup.i.sub.z][([d.sup.i]).sup.3]/12 + [E.sup.i.sub.z][d.sup.i]
[([[summation].sup.i-1.sub.1][d.sup.i-1] + [d.sup.i]/2).sup.2]], (5)
where: d--thickness of lamina.
2.3. Physical model
Two examples of laminated wood beam were analysed, Fig 2. The
straight and curved beams are supported as a cantilever and are loaded
at its end by a force of 10 N. Dimensions of rectangular beams
cross-section are b = 20 mm and h = 8 mm. Length of the straight beams
is [l.sub.1] = 200 mm and lengths of the curved beam straight sections
are [l.sub.2] = 50 mm. The radius of centroidal axis of the curved
cantilever beam is R = 100 mm. The objective was to determine the
vertical deflection at free end and the normal stress [[sigma].sub.z] of
the both beams.
Calculation was carried out for beech wood (Fagus silvatica L.).
Its elastic properties for wood density [rho]=0,75 g/[cm.sup.3] are
presented in Tab. 1 [10]. Appropriate elastic properties for analysis in
the LT plane were selected.
Investigations were conducted on the laminated beams with six
different veneer compositions. Orientation and thickness of veneers are
shown in Fig. 3. Compositions are symmetric and consist of an even
number of veneer.
3. Results
The results of the numerical calculation comprising vertical
translation displacement magnitude of the straight cantilever beam and
the curved cantilever beam are shown in Fig. 4 and Fig. 5.
As was expected, the stiffness analysis revealed that the extreme
values of displacement occur in cases of veneer composition with
identical orientation of all veneers in span direction (case I and II).
Effects of the elastic parameters and position of the individual veneer
on the beam stiffness are evident in case Ill and IV. The outside
veneers contribute more toward the bending stiffness than those close to
the neutral plane. Beam stiffness is not significantly improved by
placing veneers with longitudinally orientation in span direction near
the neutral line (case V). By placing veneers with tangential
orientation in span direction near the outside of a beam (case VI), beam
stiffness is significantly decreased. The results of analysis of the
curved beam displacement are shown identical effect of the veneer
composition on the beam stiffness.
Analytical results of the loaded end deflection of the straight
cantilever beam are obtained from:
[f.sub.y] = cF[l.sup.3.sub.1]/[E.sup.n.sub.z][I'.sub.x], (6)
where: F--concentrated load, c = 1/3--the constant depends of the
loading condition and [l.sub.1]--beam length. Vertical displacements of
the curved cantilever beam at the loaded end are obtained using
Castigliano's theorem. The strain energy due to axial and shear
force are neglected and the strain energy due to bending moment in the
curved section of the beam is approximated as:
W = 1/2 [integral] [M.sup.2.sub.x]R/[E.sup.n.sub.z][I'.sub.x]
d[theta] for R/h > 10, (7)
where: R--radius of curvature measured to centroid of section and
h--height of curved beam. The deflection of the curved beam in the
direction of the force is found as:
[delta] = F/[E.sup.n.sub.z][I'.sub.x] (4/3 [l.sup.3.sub.2] +
[l.sup.2.sub.2]R ([pi] + 4)/2 + 3[l.sub.2][R.sup.2] + [pi]/4 [R.sup.3]).
(8)
The analytical and numerical results comprising vertical
displacement for six veneer compositions of the straight cantilever beam
and for three veneer compositions of the curved cantilever beam are
given in Tab. 2. Differences between displacement obtained by analytical
and numerical calculation are <1% for straight beam and 8.6% for
curved beam.
The results of the numerical calculation comprising the normal
stress [[sigma].sub.z] in the individual layers of the straight
cantilever beam are shown in Fig. 6.
The analytical results of the normal stress of the straight beam is
obtained from:
[[sigma].sub.z] = [[M.sub.x] x y]/[I'.sub.x] (b'/b), (9)
where: [[sigma].sub.z]--normal stress, [M.sub.x]--bending moment,
y--predetermined distance, b'--the transformed width.
Normal stress distribution across the beam cross section (z = 1/2)
for six different veneer compositions are shown in Fig. 7. Values and
distribution of the normal stress are identical for beams consisting of
veneer of the same orientations (case I and II).
Veneers longitudinally orientated (high modulus of elasticity) in
span direction are sustain larger stress than veneers with tangential
orientation. Normal stress is significantly increased on the surfaces of
the beam by reducing the thickness of the external veneers with
longitudinal orientation.
The results of the numerical calculation comprising the normal
stress [[sigma].sub.z] in the individual layers of the curved cantilever
beam are shown in Fig. 8.
The neutral axis and the centroidal axis of a curved section of the
beam are not coincident and also the stress does not vary linearly from
the neutral axis [11]. An approximate estimate of the normal
(circumferential) stress in curves section of beam (for R/h > 8) is
found as:
e [approximately equal to] I/A[r.sub.c] [right arrow]
[[sigma].sub.[theta]] = [M x s]/I [r.sub.c]/r (10)
where: [r.sub.c]--radius of centroidal axis, r--radius of the
elemental fiber from center of curvature, s--the distance from the
centroidal axis. The sign convention used is: M is positive if it acts
to straighten on the beam curved section and the distance s is positive
inwards to the center of curvature.
The computation is based on a transformed section
([I'.sub.x]). Approximate value of the actual normal stress in the
curved section of the beam consisting of veneers of different properties
is found as [[sigma].sub.z] = [[sigma].sub.[theta]](b'/b). The
analytical results comprising normal stress for three veneer
compositions of the curved section cantilever beam are given in Tab. 3.
The applied bending moment is M = -F([l.sub.2] + R sin [theta]) and
[theta] = [pi]/2.
The analytical and numerical results show that the compressive
stress at the inner layer (veneer 5, 6, 7 and 8) is greater that tensile
stress at the symmetrical outer layer (veneer 4, 3, 2 and 1).
4. Conclusion
The influence of the veneer composition on the mechanical
properties of rectangular and curved form of laminated wood has been
investigated by finite element method and transformed cross section
method. The possibilities of both used methods for design of different
shape of laminated wood has been analysed.
The results show that the veneer fiber orientation, veneer
position, and thickness have a considerable impact on the stiffness and
normal stress distribution of laminated wood straight and curved beam.
It is evident from the analysis that the laminated wood beam is stiffer
when the outside veneers have longitudinal orientation in span direction
or the thickness of outside veneers with longitudinal orientation is
greater. The analysis of stress distribution shows that longitudinally
oriented veneers sustain larger stress than veneers with tangential
orientation. The normal (circumferential) stress of the inner zone of
the curved beam is greater than the normal stress at outer zone.
Similarity between numerical and analytical results of straight
beam analysis allows for the conclusion that the research models were
designed correctly. The differences between results of curved beam are
as a consequence of analytical method that was used, and assumptions and
simplifications that were adopted. The results obtained by the
transformed cross section method confirm that it can be used to achieve
behavior analysis of laminated wood in rectangular form. Curved forms
require more complex analysis, but the method can be used to achieve
approximate data in early design phase. The research revealed that the
numerical procedure used in the study, provides a convenient method of
obtaining the information needed for determining basic mechanical
properties of laminated wood. The in-plane stress analysis that was
applied is not capable to calculating the radial (interlaminar) stresses
that are significant factor and the main failure cause in curved forms
of laminated wood e.g. laminated veneer products.
In the future investigation the numerical analysis will be extended
on the real model of the laminated veneer product. Simulation results
will be compared with experimentally obtained results of stiffness and
stress.
DOI: 10.2507/28th.daaam.proceedings.047
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Caption: Fig. 1. a) symmetric multilayer orthotropic laminate, b)
geometry and transformed cross section
Caption: Fig. 2. Static scheme and dimensions: a) cantilever beam,
b) curved cantilever beam
Caption: Fig. 3. Six different veneer compositions--orientation and
thickness of veneers
Caption: Fig. 4. Deflection straight cantilever beam for six veneer
compositions
Caption: Fig. 5. Deflection of curved cantilever beam for three
veneer compositions
Caption: Fig. 6. Stress [[sigma].sub.z] in centroidal plane of the
individual layers of the straight cantilever beam
Caption: Fig. 7. Analytical and numerical results of the normal
stress distribution across the beam cross section for six veneer
compositions
Caption: Fig. 8. Stress [[sigma].sub.z] in centroidal curved plane
of the individual layers of the curved cantilever beam for three veneer
compositions
Table 1. Elastic properties of beech (Fagus silvatica L.) [10]
Modulus of elasticity, GPa
[E.sub.L] [E.sub.R] [E.sub.T]
13,969 2,284 1,160
Rigidity modulus, GPa
[G.sub.LR] [G.sub.LT] [G.sub.RT]
1,645 1,082 0,471
Poisson's ratio
[v.sub.LR] [v.sub.LT] [v.sub.RT] [v.sub.TR] [v.sub.RL] [v.sub.TL]
0,450 0,510 0,750 0,360 0,075 0,044
Table 2. Vertical displacements of straight and curved cantilever beams
Analytical result
Beam cross section Veneer Moment of inertia Displacement,
bxh=20x8 [mm.sup.2] composition [I'.sub.x], [m.sup.4] mm
Straight I 8,533 x [10.sup.-10] 2,237
cantilever beam II 8,533 x [10.sup.-10] 26,93
III 2,031 x [10.sup.-9] 11,31
IV 7,544 x [10.sup.-10] 2,530
V 7,679 x [10.sup.-10] 2,485
VI 6,117 x [10.sup.-10] 3,120
Curved cantilever IV 7,544 x [10.sup.-10] 3,173
beam V 7,679 x [10.sup.-10] 3,117
VI 6,117 x [10.sup.-10] 3,913
Numerical result
Beam cross section Veneer Displacement,
bxh=20x8 [mm.sup.2] composition mm
Straight I 2,24
cantilever beam II 27,0
III 11,2
IV 2,52
V 2,47
VI 3,11
Curved cantilever IV 2,92
beam V 2,87
VI 3,60
Table 3. Normal stress for three veneer
compositions of the curved section of cantilever beam
4 veneer sheets (case IV)
Veneer [[sigma].sub.z],
number s, m MPa
1 -0,004 7,647
-0,003 5,791
2 -0,001 0,163
3 0,001 -0,167
4 0,003 -6,149
0,004 -8,285
6 veneer sheets (case V)
Veneer [[sigma].sub.z],
number s, m MPa
1 -0,004 7,513
-0,003 5,689
2 -0,0015 0,240
3 -0,0005 0,972
4 0,0005 -0,982
5 0,0015 -0,247
6 0,003 -6,041
0,004 -8,139
8 veneer sheets (case VI)
Veneer [[sigma].sub.z],
number s, m MPa
1 -0,004 9,431
-0,0035 8,292
2 -0,0025 0,496
3 -0,0015 3,624
4 -0,0005 0,101
5 0,0005 -0,102
6 0,0015 -3,734
7 0,0025 -0,522
8 0,0035 -8,894
0,004 -10,217
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