Science answers why cookie crumbles

LONDON -- Why does a cookie crumble? Using a laser beam to closely monitor the fault lines of cookies emerging from an oven, a doctoral student appears to have figured out how bakers can stop disappointing their customers by shipping crumbled ones.

In fact, the discovery could result in the perfect cookie, or "biscuit," as it is called in Britain. For generations, the "biccy" has been a key ingredient at afternoon tea, that middle-of-the-day tradition practiced by everyone from the queen to her servants.

Customers who find crumbled cookies in their packages often blame mishandling by the manufacturer, the shipping company or workers who load supermarket shelves.

But that's not what Qasim Saleem, a doctoral student in mechanical engineering at Loughborough University in Leicestershire, and his colleagues discovered when they applied the complex and exalted field of physics to the mundane matter of cookies.

The discovery was published Thursday in Measurement Science and Technology and reads like a treatise on fault lines.

Saleem and his colleagues closely monitored the surface of cookies as they cooled to room temperature.

Using a laser beam, the students followed the tiny deformations that evolve as the cookie picks up moisture around the rim, which causes it to expand, while losing moisture at the center, which causes it to contract. The resulting strains can pull the cookie apart, or leave it more vulnerable to breakage before purchase.

The discovery should help cookie manufacturers adjust the humidity and temperature of their production lines to minimize cracking.

The report said manufacturers often handle this problem by removing the offending cookies before they reach customers. However, no quality control system is perfect, so cookies with minor cracks often end up in packages.

"We now have a greater understanding of why biscuits develop cracks shortly after being baked," Saleem said.

He said the discovery should help cookie manufacturers adjust the humidity and temperature of their production lines to minimize cracking.

Richard Wildman, Saleem's supervisor at Loughborough University, said the study was far from trivial.

Wildman said cookies are an incredibly complicated product of fats, solids and air, whose movements are hard to predict.

"You do need high technology from the aerospace industry and the power of modern physics and engineering to understand the complicated biscuit," he said. "That's what Saleem did."

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