Bakery Packaging

New automatic feeding system allows first-in/first-out distribution of bakery products; eliminates line stops

The new Super Slide automatic feeding system improves line balancing and reduces speed fluctuations caused by line stops. It allows wrappers to operate at a constant speed and does not pass individual wrapper inefficiencies on to downstream wrappers. Products may enter at one speed and be efficiently fed to a wrapper operating at a higher or lower speed. Super Slide handles accumulating incoming product rows without interrupting the programmed distribution: the first item into the storage system is the first to exit. It can be integrated into most existing lines or supplied with this manufacturer's wrappers. Super Slide can be placed in front of each wrapper or in front of a series of wrappers. The system is effective with a range of bakery products, especially sticky items.

Cavanna USA, (973) 383-0307

Item #351

New robotic depanning system performs product changeovers easily and accurately with minimal waste

Speed: 30 pans per minute New stainless steel washdown RollBot(TM) depanning system for bakeries can move 30 pans of product per minute, According to the manufacturer, this rate is at least 10% more than competitive systems and it requires less floor space. The system switches easily and accurately between products with less waste due to exclusive fast-change grippers, which include vacuum or needle pick-up, and the system's variable handling speeds. RollBot handles five pan sizes as well as warped or double-stacked pans. A pan-straightening function is standard. Products can be transferred to a packing line of formed trays or a conveyor.

ABB Flexible Automation Inc., (414) 785-8532

Item #352

New dual ovenable tray offers consumers an easy-to-handle insulated tray that feels cool to the touch after heating

New lightweight PETPlus trays are ovenable to 245 [degrees] F. and are also microwavable. Made of crystallized polyethylene terephthalate (CPET), the trays are freezer safe with a crack resistance to -20 [degrees] F. and also endures sterilization processes. The material's unique insulation properties give it a quick "cool to the touch" feel just after heating and maintains its temperatures, hot or cold. PETPlus is easy to handle after heating and is resistant to water, fats, oils and other materials. It offers good barrier properties with a proven low water vapor and oxygen transmission rate to help increase product shelf life. The package can be sealed with paper, foil, film or other laminated structures. The durable memory of PETPIus allows for crushing and bending with a high resistance to dents and cracks. The material is also 100% recyclable. The pan may be filled with batter, frozen, distributed, baked and displayed in a single package form the processor to the consumer.

Genpak, (800) 626-6695, ext. 272

Item #353

New tamper-evident bag closer ensures the safety and freshness of baked goods

For maintaining the freshness of packaged breads, buns and rolls, the tamper-evident bag closer system seals the bag's tail end, perforates a seam just below the seal for easy opening and applies a twist tie for subsequent reclosability. Available as a retrofit kit or an option on a new machine,, the system is integrated with the manufacturer Model 2000 Servo Tyer which enables it to seal and perforate at the same speed as the tyer. Its compact profile requires less than 2 inches of space extension and its unique sealing approach is not inhibited by preprinted surfaces.

Burford Corp., (800) 654-4530

Item #354

New standard incline conveyor provides smooth transfer of bakery products from vertical form-fill-sealers

The new standard incline conveyor interfaces with standard vertical form-fill-seal systems and conveys bakery items to a take-away conveyor or packaging table. It features rigid, low-vibration construction and excellent anti-static properties that reduce static issues inherent in the bagging process. The conveyor can be used with the company's metal detectors product verification.

Lock Inspection Systems, (800) 227-5539, ext. 228

Item #355

New oxygen-scavenging film extends shelf life, improves product quality

New OS1000 oxygen packaging system removes residual oxygen from modified atmosphere packaging (MAP), enabling bakeries to deliver a fresh product to customers while enjoying greater productivity in packaging operations. The low-cost system is invisible, works independently of moisture, fits existing supply chain and packaging equipment and does not alter package aesthetics. The technology uses a polymer as a scavenger to reduce oxygen levels in a package from 0.5% to 1% in MAP applications to "parts per million" in four to 10 days. The proprietary polymer is coextruded as a layer of the film that is invisible to the naked eye and begins to scavenge only when activated--just prior to filling and sealing--by a Model 4100 ultraviolet triggering unit installed on the packaging line. The film can be used as lidstock on thermoformed or horizontal form-fill-seal (f-f-s) packages or as rollstock for vertical f-f-s packages. It can also be printed in multiple colors.

Cryovac Div., Sealed Air Corp., (864) 433-2000

Item #356

New multiple-width interleaver accommodates single or multiple lanes of bakery products

New high-speed automatic interleavers handle multiple product widths for single or multiple lanes. The modular PPI-200 inserts a preprogrammed length of paper in widths from 4 to 32 inches. Interfacing with virtually any production line handling fresh or frozen bakery items, the unit works independently or in conjunction with modular stackers. The PPI-200 runs single lanes at speed up to 220 products per minute before stacking and conveying.

Packaging Progressions Inc., (610) 489-8601

Item #357

Resealable composite canister increases consumer convenience and ensures freshness after opening

Ideal for packaging cookies, crackers and other bakery items, resealable composite canisters provide durability and stackability for easy transport and display. The Safetopr peelable membrane opening system with resealable plastic overcap allows consumers to snack on their favorite cookies or crackers at will. The barrier qualities of the spiral-wound paperboard canister with its polyfoil inner liner with overcap preserve freshness after the package is opened.

Sonoco Products Co., (843) 383-3333

Item #358

New adjustable twist tie machine economically produces strong ties

The new Tech-It Model 3570 twist tie machine is adjustable from 3/8-inch to 13/8 inches. It offers an independent ribbon length adjustment that allows for ribbon economy, as well as for special applications where short or long twist ties tails are desired. Easy loading and jam-free operation is ensured with a patent-pending straight-line ribbon feeding system. This system handles a variety of ribbon thicknesses and types, including non-metallic polycore. Tach-It features rugged all-metal construction, a fliptop cover and a strong motor that produces a tight tie.

Clements Industries Inc., (800) 222-5540

Item #359

New net weigh filler easily changes between weights with a touchpad controller

The new SP 100 net weigh filler automatically indexes and bulk fills containers with a variety of lose flowing products, including frozen dough balls, cookies, crackers, pretzels, donuts, croutons and more. The SP 100 uses a bulk/dribble feed system to supply product from a common hopper to the boxes. Fill weights from 1/2-pound to more than 80 pounds are possible. The operator can easily change the fill weight with the touchpad controller. All product contact surfaces feature stainless steel construction, while the framework and conveyor can be supplied in either painted mild steel or stainless steel. The filler can be supplied in single- and multiple-head configurations with manual fill or automatic conveyor indexing options. Outputs of more than 200,000 pounds per hour are possible.

Lakewood Manufacturing Inc., (616) 392-6926

Item #360

New non-contact feeder automatically alters horizontal wrapper speed to the product's supply rate

Speed: up to 350 products per minute New patented computer controlled, non-contact (CCNC) servo-driven feeder accurately feeds metered product into the receiving conveyor of a horizontal wrapper. The CCNC feeder uses multiple servo-driven belts to alter the gaps of product groups delivered to the system into an equally spaced, uniform supply of product for delivery to the wrapper. Sanitation is improved via the cantilevered design which allows free and quick access to the entire system for ease of maintenance. Changeover for a range of bakery product sizes and shapes is quick and repeatable through the product recipe storage capacity.

Sasib Food & Beverage Machinery, (920) 983-7317

Item #361

New horizontal-motion conveyor gently and quietly feeds cookies and crackers to a weigher

The compact and powerful FastBack[R] 100E horizontal-motion conveyor feeds bakery products such as cookies and crackers to a combination weigher. Complementing the FastBack 200A Series of distribution conveyors, the new 100E cross feeder occupies 50% less floor space than the 200A and offers higher travel rates for difficult-to-handle products. The unit's small footprint allows easy access to hard-to-clean places around the scale system and provides greater flexibility in plant layout and design. The 100E positively controls product feed to the scale system with quiet operation and gentle handling.

Heat and Control, (510) 529-0500

Item #362

Continuous rotary band sealers accommodate the unique product handling requirements of bakery items

Speed: 480 inches per minute Ideal for bakery applications, the MPS 6100 and 6500 continuous rotary band sealers produce high-quality hermetic seals at speeds up to 480 inches per minute. An adjustable food-grade conveyor and sealing-head tilt (from 0 to 90 degrees) allow for unique product orientation. The easy-to-use machines decrease downtime and increase flexibility with options, which include a trimmer, printer, embosser and more.

Emplex Systems Inc., (800) 265-1775, ext. 248

Item #363

Automatic bottom-load case packer permits easy changeovers with handcrank adjustments

Speed: up to 15 cases per minute Ideal for cartoned pies, cakes, cookies and fresh croissants, the Compacker II ABF-3 performs case erecting, product accumulation, bottom loading and sealing. The case packer features easy changeover with most adjustments by handcranks, easy-load 72-inch horizontal case magazine, hot melt sealing or pressure-sensitive tape closure and electronic controls with PLC logic. The compact, rugged machine also offers simple maintenance and safety guarding with interlocks.

Compacker, (319) 391-2751

Item #364

Versatile automatic L-sealer handles multiple product configurations, types and sizes

The VERSATech [TM] LB 22-32 automatic L-sealer is suitable for wrapping pizza, cakes, pies, cartoned Danish, dinner rolls and other bakery items. Its flexible design allows VERSATech to handle individual and/or multipack configurations and more than one product type and size on one machine. The wrapper features automatic self-monitoring diagnostics and a digital touch panel which provides operator controls and an on-board display readout for machine diagnostics. Stainless steel models are available.

API/Automation Packaging Inc., (813) 888-8488

Item #365

Blow-on label applicator gently and accurately handles irregular-shaped bakery products

Speed: 300 labels per minute Blow-on label applicator gently places pressure-sensitive labels on bakery goods. The high-speed unit is easily adjusted to suit the specific products being labeled, which are clearly indicated on the system for accurate, instant set-up by the line operator or engineer. The multi-tube blow-off nozzles ensure accurate and forceful placement of the labels, catering to difficult-shaped products, including awkward recesses or multi-faceted profiles. A swivel mounting allows the head to be precisely positioned to apply label on the top or sides of products. The unit handles labels up to 100 millimeters wide and 150mm long.

Harland America, (609) 764-9622

Item #366

Bag-in-box line gently accommodates flour-based products

The new turnkey bag-in-box line is well suited for packaging flour-based products. The twin-tube line includes two heavy-duty Mateer servo augers that feed two continuous-motion Advantage CM baggers, each running 80 packages per minute holding 1 pound for a combined output of 160 ppm to the ProLine horizontal cartoner. Transfer from the bag machine is accomplished by two inclined high-friction conveyors incorporating metal detectors which ensure product integrity. The high-speed cartoner permits gentle and positive bag insertion, which is important for flour-based products. All electronics, including the Selectech computer control, are synchronized and governed up stream from the ProLine's Allen-Bradley 504 controller. Changeovers are tool-less throughout the entire system. Changing the line from a 1- to a 2-pound bag-in-box takes less than 30 minutes.

Triangle Package Machinery Co., (800) 621-4170

Item #367

High-speed biscuit packaging system stacks/feeds products to horizontal flowrappers or tray packers

Speed: 2,000 crackers per minute The Lokem high-speed feeding and buffering system automates the arranging, buffering, stacking and feeding of biscuits or crackers to a horizontal flowrapper or tray loaders. Running at speeds in excess of 2,000 crackers per minute, the system allows for accumulation of up to five minutes in case of downstream downtime. Pressure-less conveying throughout the system assures gentle product handling. With a modular construction and quick changeover, the Lokem system accommodates different products (round or rectangular) and different tray sizes and can present delicate products either on edge, shingled or flat on top of each other.

Piepenbrock Enterprises, (937) 605-8442

Item #368

Compact, portable leak tester toggles between pressure and vacuum modes

The lightweight and easy-to-carry Wilcomat[R] 02 CD P/V leak tester uses either a vacuum or pressure decay method on bakery packages. The compact leak tester permits virtually maintenance-flee non-destructive testing and data acquisition software at an attractive price for quality assurance programs. The equipment uses the patented WM01 measuring system which can be implemented into an automatic, in-line leak tester. Power supply requirements are 110 volts or 220 volts and manuals are available in English, Spanish, French or German.

Wilco USA Inc., (719) 686-0074

Item #369

Handling system gently nests and transfers ice cream cones

This handling system stacks ice cream cones from each input line to form a continuous line of nested cones. This is accomplished through a specials transfer with individual clutch drives. The cones can then be hand packed into trays and sent to an overwrapper on a table-top chain conveyor.

Nercon Engineering and Manufacturing Inc., (920) 233-3268

Item #370

Robotic case/tray/carton loader fills multiple products into different containers

The FlexiLinear system can be used to load regular slotted cases, trays, cartons and other containers and can also serve as a collator, pattern maker or used to load products onto other packaging machines. A variety of pick-up devices are available to handle an array of bakery items. FlexiLinear is ideal for packaging applications where a four-axis robot is not necessary and is a low-cost solution for a high-speed pick-and-place system. Although the motion of the robot is only in two axes, flexibility is still attainable through the use of end effectors, adjustable collation systems and case conveyors. Speed ranges are available up to 100 inches per second and payloads up to 75 pounds in a variety of lengths. The user-friendly operator interface consists of a Wyse terminal (keyboard and monitor), a push-button panel with a joystick and a light stack. The programmable software offers flexibility in loading multiple products into different cases and trays, flexibility in changing pack patterns, easy integration with existing equipment and quick changeovers. Flexicell, (800) 303-8215

Item #382

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