期刊名称：International Journal of Energy and Environment
印刷版ISSN：2076-2895
电子版ISSN：2076-2909
出版年度：2010
卷号：1
期号：3
页码：375-398
出版社：International Energy and Environment Foundation (IEEF)
摘要：Damage mechanisms in a proton exchange membrane (PEM) fuel cell are accelerated by mechanical stresses arising during fuel cell assembly (bolt assembling), and the stresses arise during fuel cell running, because it consists of the materials with different thermal expansion and swelling coefficients. Therefore, in order to acquire a complete understanding of the damage mechanisms in the membrane and gas diffusion layers, mechanical response under steady-state hygro-thermal stresses should be studied under real cell operating conditions and in real cell geometry (three-dimensional). In this work, full three-dimensional, non-isothermal computational fluid dynamics model of a PEM fuel cell has been developed to simulate the hygro and thermal stresses in PEM fuel cell, which are occurring during the cell operation due to the changes of temperature and relative humidity. A unique feature of the present model is to incorporate the effect of hygro and thermal stresses into actual three-dimensional fuel cell model. The mechanical behaviour of the membrane, catalyst layers, and gas diffusion layers during the operation of a unit cell has been studied and investigated. The model is shown to be able to understand the many interacting, complex electrochemical, transport phenomena, and stresses distribution that have limited experimental data. The results show that the non-uniform distribution of stresses, caused by the temperature gradient in the cell, induces localized bending stresses, which can contribute to delaminating between the membrane and the gas diffusion layers. These results may explain the occurrence of cracks and pinholes in the membrane during regular cell operation. This model is used to study the effect of operating, design, and material parameters on fuel cell hygro-thermal stresses in polymer membrane, catalyst layers, and gas diffusion layers. Detailed analyses of the fuel cell durability under various operating conditions have been conducted and examined. The analysis helped identifying critical parameters and shed insight into the physical mechanisms leading to a fuel cell durability under various operating conditions. Optimization study of a PEM fuel cell durability has been performed. To achieve long cell life, the results show that the cell must be operate at lower cell operating temperature, higher cell operating pressure, higher stoichiometric flow ratio, and must have higher GDL porosity, higher GDL thermal conductivity, higher membrane thermal conductivity, narrower gases channels, thicker gas diffusion layers, and thinner membrane. In these optimum conditions, the maximum deformation (displacement) reduction by about 50% than the base case operating conditions.
