摘要:Today modern industry has contemporary market place due to strong competition for the survival and development forces, where companies seek in to more and more efficient & economics activity fulfilling the high expectation and requirements of customer for an affordable quality products & also continuous improvement of process make a long term market success. The focus of current approach is to review current manufacturing practices & visual identification of waste, based on the comparison and input review a modeled step by step procedure has proposed to infuse the lean concept implementation using five step approaches. In this paper provides the useful platform for further research in the implementation process of automotive industries and also other manufacturing industries. The result shows significant improvement in increase productivity, reduction in lead time, reduction in inventory and also eliminates the customer end line rejection. These can be achieved by creating flow by layout modification and balance to takt time.