摘要：Due to higher manufacturing cost in Garment production, high variation in product mix, it difficult to sustain in the Global Market. This paper will focus on Customized implementation of Lean tool for minimizing the process waste such as Work in progress (WIP), line setting time in a Knitted T-shirt Production Industry which in turn reduces the cost of production. This is paper based on the two folded objective of investigation of Value stream mapping in existing production line and to alter the same with new cellular based layout. Work in Progress (WIP) will be analyzed in all sewing room production line and the significance of WIP and its fluctuation is investigated through data obtained from sewing room production line. The proposed Value Stream mapping (VSM) through the support of cellular layout reduces, WIP level significantly which deliver many advantages in garment production system. The reduction in WIP will increase the profit by 20-25 % from the existing level. This paper will provide the complete feasibility report for implementation of lean to General Garment manufacturing process particularly knitted manufacturing. Since the Garment construction process contains so much internal as well as external process variation .Customization towards the process will enrich the productivity ultimately profitability.
关键词：Kaizen;Kanban Cellar Layout;5S;Pull Based Manufacturing;Single Piece Flow Based On The Product.
